plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 3/10/2025 4:28:22 AM ________________________________________________________________________________________ RefNo: CA - 27247 Gender: Male Age: 46 Designation: Manager Highest Education Level: Masters - Degree Notice Period: 30 Days Education Details: Master In Business Administration (Human Resource Management) From United School Of Business MGT, BBSR, in 2011 with 60.1% Post Graduate Diploma in Plastic Processing Technology From CIPET, BBSR, in 2003 with 53.6% B.SC (Math)From SR College (Utkal University), Odisha, in 1999 with 50% I.Sc (Phy, Ch, Math)From SR College, Odisha, in 1996 with 39.6% BSE From GN High School, Balasore, Odisha, in 1994 with 63.7% Skill Sets: Experience in Production/In Process/Customer Quality Assurance/ New Product Quality and Operations with reputed organization Well versed in Quality Management System activities (ISO 9001:2008 & TS 16949) Optimization, 6-sigma. Having hands on experience in SPC, SQC, MSA, PPAP approvals and APQP. Having Good analytical and problem solving skills. Having deep working knowledge on Root cause analysis (8D,7 Step and 5 Why) and implementing robust corrective and preventive actions (CAPA). Passionate to work with a progressive company that will enhance my academic pursuit and also effectively utilize my acquired experience for handling multi-level tasks. Diploma in Computer Programming & Application (DCPA) Working experience in SAP, MINITAB Work Experience: 21.3 Work Experience Details: Asst Manager Since Apr 2015 Company Profile: Manufacturer of Truck and Car radial. Job Profile: Handling Customer Quality of General Motors, Renault Nissan, MSIL, M&M, Ford, Hyundai and AL Handling PPAP approval of New Products/Existing Products. Handling of Customer Complaints and Implementing CAPA through 8D Approach. Coordinating Customer Audits Handling Supplier QA activities in respect to Raw Material procurement from outside vendors like Sourcing approval/PPAP Approval/Supplier Audits /Ensuring CAPA implementation for Quality issues. Managing ISO/TS 16949 system requirements. Business Dev. Officer Aug 2011 to Mar 2015 Company Profile : Plastic Moulding M/c Manufacturing company. Job Profile : Handled Customer inquiry regarding injection moulding machines. Providing quotation and arranging business meeting with potential customer to make a fruitful business. Making market report on basis of maker demand and research. Handling Magazine advertisement about our product. Handling product Exhibition and promotion activities. Sr. Executive Feb 2007 to Aug 2011 Company Name : Nilkamal Ltd. Company Profile : Plastic parts manufacturing company. Job Profile : Handling Production Plan and coordinate with other department like Tool room, Raw material. Handling production team to achieve production target. Taking care all process related trial (Mould, Material, Master batch) for new development. Manpower handling and on job training to make Zero failure, Zero rejection and Zero Accident. Attending Customer Complaints and resolving the issue with customer by taking corrective and preventive actions. Identifying areas of quality failures and take steps to rectify through effective systems. Production Engg. Jan 2006 to Feb 2007 Company Name : Lumax Dk Industries. Company Profile : Plastic Automotive parts manufacturing Company. Job Profile : Handling production team to achieve production target. Taking care all process related trial (Mould, Material, Master batch) for new development. Manpower handling and on job training to make Zero failure, Zero rejection and Zero Accident. Attending Customer Complaints and resolving the issue with customer by taking corrective and preventive actions. Identifying areas of quality failures and take steps to rectify through effective systems. Achievements Reduced Customer PPM to 100 PPM from 400 PPM by system improvements/poke yoke implementation/Enhancing skill of workmen/tracking PPM regular basis etc. Supplier components approval and taking corrective actions in coordination with suppliers. Supplier PPAP approval SPC of the Critical Parameters in the process and Improving Cpk Continuously. Regular Process Audit based on Process sheet and Control Plan and control of Process. Final Product Inspection and Approval for Despatch to FGS Gauge R&R Study and Taking necessary actions for the problem noticed Attending Customer Complaints and resolving the issue with customer by taking corrective and preventive actions. Visiting customer regularly to resolve the issues time to time and to deal complaints. PPAP Documents preparation In Co-ordination with NPD Department and Customers Customers handled: General Motors, Renault Nissan, MSIL, M&M, Ford, Hyundai and AL. Production Engineer May 2003 to Jan 2006 Company Name : Hilux Autoelectric Pvt Ltd. Company Profile : Plastic Automotive parts Manufacturing company. Training Programs Attended Attended TQM, TPM and 5S Seminars. Attended training program on Statistical Process Control. Attended training on analytical techniques for problem solving. VDA 6.3 Process auditor qualified. Core Competencies Process (Injection Moulding) Trouble shooting of Thermoplastic & Thermoset Injection mouldings and help Production & quality team in working concept of every Mould, keeping in mind earlier learning from mistakes. Developing vendors for indigenization of raw material and meeting product specific technical requirements. Planning of raw material and production by keeping in mind of product specification, Capacity utilization. Supplier Quality Evaluation and approval of potential new supplier, where applicable as per documented requirement. Approval of supplier parts as per PPAP procedures. Plan for Control plan audits and supplier improvement meetings for non performing suppliers. Conduct supplier training on company Procedure ? ? ? Supplier Process Improvement. Customer Quality Providing containment action for the complaints from the Customer. Handling customer complaints and implementing Corrective and Preventive actions. Implementing Fool proof systems/ Poka-Yokes and monitoring its effectiveness to prevent re occurrence of complaints New Product PPAP approval and existing products PPAP approval for 4M Changes. Process Quality Conducting Process Audits Regularly and ensuring the process reliability. Improving the Robustness of the Process by applying DOE Techniques. Layout Inspection for Products periodically to improve the Quality. Poke-Yoke and Kaizen Implementation to avoid human errors which finally leads to Zero Defect. Ensuring adherence to quality standards (ISO/TS 16949) and maintaining all related documents. Identifying areas of quality failures and take steps to rectify through effective systems Reducing Process Rejection by leading QIT (Quality Improvement Team) through Structured Problem Solving like 7 Step QC Story methodology and improving Process Capability of Critical Process Parameters through SPC. X Bar-R charting and Pre control charting wherever needed to improve the process stability and meet customer requirements and to improve process capability. Quality Assurance Systems Adhering Requirements of ISO 9001:2008 & TS:16949 like Conducting Internal Audits, MRM, Coordinating third party audits and Document Management. Implementing quality initiatives like SPC, Poka-Yoke, and JIT as well as facilitating & guiding Quality Circles on the shop floor. TQM/TPM Implementation activities. My Strength A well-behaved and well-groomed personality with professional appearance and attitude. Sincere and hard working. Plan and organize my work well. Effective Communicator. Adapt easily to varied working environments. Able to skilfully organize teams and ensure work delivery on time. Future Goals: A VDA 6.3 process auditor having 14+ years of experience in Production/In Process/Customer Quality Assurance/ New Product Quality and Operations with reputed organizations. ________________________________________________________________________________________