plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 10:27:36 AM ________________________________________________________________________________________ RefNo: CA - 27254 Gender: Male Age: 50 Designation: Manager Highest Education Level: Post Graduate Diploma Notice Period: 30 Days Education Details: Post Diploma In Plastics Mold Design From Central Institute of Plastic Engineering and Technology, Mysore, Karnataka, in 1997 Diploma In Plastics Mold Technology From Central Institute of Plastic Engineering and Technology, in 1996 Skill Sets: Experience on implementing plant policies and procedures, structuring plant production goals and maintaining trained and motivated staffs and personnel; has good leadership, managerial, communication, and writing attributes. Work Experience: 27.3 Work Experience Details: Plant Manager Since Oct 2010 Company Profile: Manufacturer of 100 ml/60 ml PET bottle with 22mm neck finish, HDPE wide mouth round container having 100 cc OFC with 45 mm neck finish and 45 mm Screw cap. Job Profile: Reviewing and monitoring daily operations of the Plant activities, implementation of all systems such as quality systems, production management systems, other policies/procedures and observing departments to make sure they are running smoothly and efficiently. Work on various options of automation in manufacturing and accordingly implement best option to improve online controls, yield and productivity of departments. Ensuring proper system being followed as per SAP for better control and tracking of production flow from receiving / issuing of Raw material to dispatch. Coordinate and manage the production and support activities in total plant?s Production, Quality, Sanitation, Maintenance, Scheduling, Shipping, Receiving, Warehouse, Purchasing, Safety and Environment, and Human Resources Departments. Direct and define priorities for the assigned departmental heads to control overhead cost along with cost effective completion of production goals. Review the plant production schedules and sales demands on a daily basis to provide direction to the Materials Management Department and meet objectives defined by Customer Service. Oversee & review the systems in plant that provide accurate inventory information for raw / packing materials, finished goods, records and rework. Initiate and direct activities toward the development and implementation of employee training programs to increase job knowledge and safety in departments. Establish priorities for plant maintenance and support activities needed for maintaining the Main building and utility. Handle staffs/ personnel evaluation and reviewed of performances. Ensure that the staff follows established policies and procedure in each area. Organize a clear timely meetings and conferences. Facilitate and coordinate cross-functional actions to implement process improvements. Continuous improvement in safety, quality, cost reduction, complete and on-time delivery, customer satisfaction, employee relations and plant performance measures. On time qualification of area, machines & validation of Molds, HVAC & Bio load analysis of clean room. Monitoring of Product costing. Preparation & presentation of budget [Opex & Capex] as per financial year wise. Development of new customers to increase the sales turnover of plant. Summarize daily, weekly and monthly activities in a report to the Regional Head / Director. Senior Manager Production March 2009 to Sept 2010 Company Profile : Manufacturer of PET Preforms, Bottles & Jars. Job Profile : Plastic pharma packing materials [ET bottles, HDPE Containers & Closures] manufactured in plant with respect to production planning and scheduling. Validation of processes / molds / machines for achieving better cycle time. Responsible for non-conforming at in process & final inspection stages & corrective actions to be taken. Planning & monitoring of preventive maintenance for machines, utilities & ancillary equipment's as per schedule. Total responsible and accountable for raw materials, rejections & finished goods. Control of waste generation to achieve target recovery percentage. Monitoring the cleanliness of production area as per CGMP. Control & monitor for better utilization of manpower. HVAC Validation & Bio load analysis of clean room area. Identifying the training needs for subordinates & operators. Safety and security of factory asset. Preparation of performance reports to Top Management. Coordination between marketing & manufacturing. Meeting the customer requirements. Senior Manager [Production & Quality] Aug 2004 to Feb 2009 Company Name : Vimoni India Pvt. Ltd. Job Profile : Complete Production planning and monitoring production related activity with respect to quality. Planning & management of materials. Maintaining data log with complete history of performance, overall failures & diagnosis of defects, carrying out remedial solution to maintain health of machines, utilities, ancillaries. Spare parts management. Control on rejection percentage and customer complaints. Better utilization of rejected & recycled materials. Trouble shooting of machines, utilities and moulds. Graphical presentation of break down analysis, rejection analysis, sales analysis of plant. Cost evaluation of product. Preventive maintenance planning & execution of machines, molds, utilities, ancillary equipment's. Conducting awareness program for supervisors, operators & workmen on product quality. Production Manager May 2003 to July 2004 Company Name : Blow Plast Industries. Job Profile : Strategically planning of increasing the company's productivity, by making optimum use of the available resources. Maintaining standards in product quality and ensure that there are no slips. Optimum utilization of available funds and managing the sanctioned budget wall. Creating time bound production schedule and ensure that the manufacturing is timely and standardized. Monitoring the repair and maintenance of all production equipment and ensure that is completely hazard free. Coordinating with the other departments and ensure that the production does not get held up or malfunction due to any reason. Evaluating the performance of team members and motivating them to perform better. Conducting training program for the production team members and updating the company's production facilities to maximize the output. Production & Quality In Charge Sept 1999 to April 2003 Company Name : Organic Plastics Pvt. Ltd. Job Profile : Making sure that products are produced on time and are of good quality. Overseeing the production process. Control on rejection percentage, quality complaints and better utilization of grinding materials. Managing and developing a production team. Agreeing weekly production plans and targets. Introducing innovative manufacturing processes. Awareness of quality policy & quality objective. Maintaining Quality records, SOP and accordingly ensuring that relevant SOPS should display on each area. Ensuring that products are checked as per quality standards & procedures. Monitoring calibration of each instruments / equipment's in time. Determining quality control standards. Maintaining standards in product quality and ensure that there are no slips. Production Engineer August 1997 to August 1999 Company Name : Mipak Plastics Pvt. Ltd. Job Profile : Preparation and review of production schedules for the products. Analyzing the material, equipment and tools requirements according to production plan. Taking complete responsibility for better production output with quality & controlling the online rejection percentage. Trouble shooting of machines, utilities and moulds. Providing the guidance to the production worker for the qualitative performance and also timely check the performance of the workers. Monitoring & validation of processes to reduce cycle time for getting better production output. Machines Handled:- IBM Machine (Jomar / Victor / Jiuwei / Lianxin), IM Machine (Feromatik Milacron, L&T, Bombay Hydraulics) EBM Machine (CMP / Jagmohan / Supreme / Mum Udyog), ISBM Machine (ASB- 50MB, ASB 70DPW & ASB 70DPH) Utilities / Ancillary Equipment's & Safety Systems:- Air Compressor ? LP & HP (CP / Elgi), Chillers (Prasad GWK), Cooling Tower (Himigiri), CCS, MTC ? Water base / Oil base (Mokon / Wittman / Prasad), Sand Filter, Softner Plant , Mold Dehumidifier drier, Raw Material dehumidifier drier, DX Unit, Ventilation Unit, Air Handling Unit, HT / LT Panel, DG Set, STP, Fire Alarm Systems, Fire Extinguishers, SCBA Achievements: Annually achieved material PPV of 4 to 6% through improved purchasing negotiations & developing vendors. Decreased finished goods inventory from 20 days to 5 days by installing a ?build ? to ? schedule? work mentality. Increased plant efficiency to 92% by executing daily PD, OEE, Idea generation log & Action tracking log of Mackinsey. Achieved 100% OTIF by closely monitoring the order, execution of orders & lead time for dispatch schedule. Saved Rs 12 lakh per annum by withdrawing warehouse and properly planning / execution of orders against dispatch schedule. Saved Rs 4.32 lakh per annum by proposing revision of contract demand from 535 to 400 Kva. Saved Rs 1.10 lakh per annum by installing timer on AHU for optimizing the operation. Installed sensor for cooling tower, UG tank pump & Conference lighting for saving energy. Future Goals: Growth ________________________________________________________________________________________