plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 12:33:11 PM ________________________________________________________________________________________ RefNo: CA - 27448 Gender: Male Age: 71 Designation: General Manager Highest Education Level: Diploma Notice Period: 30 Days Education Details: A.M.I.E. (Mechanical) From Institute of Mechanical Engineers, in 1986 Plastics Engineering From Allahabad Polytechnic Allahabad in 1977 Skill Sets: Plant Operations Process Improvement Production Planning & Control Maintenance & Troubleshooting Supply Chain Management Techno-Commercial Functions Vendor Development Quality Management Team Building & Leadership Communicator, Innovator, Collaborator, Thinker, Intuitive Work Experience: 34 Work Experience Details: General Manager Since Sep 2017 Company Profile: Manufacturer of high end fully hardened injection moulding moulds and plastic products for all types of industries. Job Profile: Coordinating, managing and monitoring workings of various departments in the organization Creating and implementing best practice tool room vision, strategy, policies, processes and procedures to aid and improve operational performance Identifying business improvement opportunities within the organization Ensuring that all workings are manufactured in a correct, cost effective and timely manner in alignment with specifications and quality requirements Contributed towards the achievement of company?s strategic and operational objectives Assisting company officers and senior staff members in the development and formulation of long and short-range planning, policies, programs and objectives Developing manufacturing plan and establishing procedures for maintaining high standards of manufacturing operations to ensure that products conform to established customer and company quality standards Highlights: Improved operational systems, processes and best practices that guarantee organizational well-being Purchase materials, plan inventory and ensure warehouse efficiency Recognized for over achieving the production targets Efficiently reduced the production cycle time by 10-20% Holds the merit of reducing the wastage of raw material by 3-5 % for engineering material & <1% others Efficiently improved the plant capability by 5-10% Took initiatives to enhance skills through on-job & lean training to streamline / enhance production processes Factory Head (Operations): Jun 2016 to Sep 2017 General Manager (Operations) : Jan 2010 to Feb 2013 Company Profile : A premier moulding house for rigid plastics packaging and engineering components. Job Profile : Allocated resources effectively and fully utilize assets to produce optimal results Implemented strategies in alignment with strategic initiatives and provided a clear sense of direction and focus Planned production activities, production meetings, machine maintaining schedules, worker schedules and budget maintenance schedules and quality of products Worked closely with plant and quality assurance personnel to review product quality consistency while monitoring yield rates and wastage to determine trends and areas of improvement Reviewed established production schedules for all manufacturing departments to ensure established inventory levels are met while operating at the highest efficiency possible Ensured that staffing and competency levels are achieved/exceeded in all aspects of the manufacturing process Monitored operation expenses and research ways to reduce costs while maintaining product quality Highlights: Implemented Lean Manufacturing concept ?Do More with Less? and Kaizen Organized On- job training for newly hires General Manager (Operations) Jan 2010 to Feb 2013 Job Profile : Managed functions through Injection Moulding, Blow Moulding, Injection Blow Moulding, Auto Assembling, Hot Stamping, Sleeving, Pad Printing and ETO Process Implemented Injection Moulding Machines manufactured by Toshiba, L&T, DEMAG, FERROMATIC, K M, NISSEI, ENGEL with capacity 120 tons to 380 tons, Blow Moulding Machines manufactured by CMP & Kungyoug, Auto Assembling, Hot Stamping, Sleeving, Shrink wrap and ETO Process Installed and commissioned 3rd new plant with 15 Injection Moulding and 5 Blow Moulding, EOT Crane, Pad Printing, Sleeving, AHU, Chillers, Cooling Towers, Air compressor, Air Showers, D.G. Set Cap. 600 KVA Enhanced productivity through time & motion study, line balancing & other process improvement Initiated lean manufacturing activities in each department General Manager (Operations) Apr 2013 to May 2016 Company Name : Polymedicure Ltd Job Profile : ?Spearheaded entire plant functions like Injection Moulding & Assembly Production, Tool Room, Materials, Blood Bags, General Administration and tool maintenance of the group for all three location viz. Faridabad, Haridwar, Jaipur Highlights: Introduced Lean manufacturing Practices, Kaizen Skill Matrix, team work & on-job training Productivity improvement thru VA / VE, time motion study and Rejection / wastage control. Man power reduction thru Process Improvement / Automation General Manager (Operations) Aug 2007 to Dec 2009 Company Name : Precision Pipes & Profiles Ltd. Job Profile : Implemented injection moulding machines manufactured by JSW, Toshiba, L&T, Fanuc with capacity 60 tons to 2300 tons, Nine Extrusion Line (PVC, TPO & Rubber) with Three Extruder (Windsor) each line & assembling line with hydraulic, mechanical & pneumatic presses, CTS, SB, flocking & finishing machines Introduced Kaizen for productivity improvement and reducing spoilage Steered QC functions and lean manufacturing activities in each department Increased productivity by 33% through time & motion study, line balancing & process improvement General Manager (Works) Jul 2003 to Aug 2007 Company Name : Kirat Plastics Pvt. Ltd Job Profile : Managed manufacturing of plastic components for Automotive Industries such as Hero Honda, Yamaha, Shandhar, Napino, Mindarika and Fertile products components through injection moulding process Developed Plastic Injection Moulds for new products as per customer design Conducted productionising of 3 injection-moulding machines ideal for more than one year Reduced 28 manpower required in de-flashing operation thru process improvement Ionized three injection moulding machines product which were idle for more than years General Manager (Manufacturing) Nov 2001 to Jun 2003 Company Name : Ranee Polymers Pvt. Ltd Job Profile : Increased turnover from 13 Crores to 32 Crores in one financial year Steered installation, commissioning and productionisation of new plant at Manesar Received certification of QS 9000 General Manager (Manufacturing) Mar 1990 to Oct 2001 Company Name : Luxor- Gillette Joint Venture Job Profile : Implemented TQM concept and participated in quality circle movement Managed cost effective Plastics Moulders and vendors development Production Manager Oct 1988 to Sept 1989 Company Name : Hindustan Syringes Pvt. Ltd. Production Manager Nov 1982 to Oct 1988 Company Name : Vidyut Metallies Ltd. Head of Department (Plastic) Nov 1977 to Nov 1982 Company Name : Ruby Engineering Co. Pvt. Ltd. Profile Summary A result-oriented professional offering over 4 decades of a successful career with diverse roles distinguished by commended performance in Production Management and Operations Management Increased production, assets capacity and flexibility while minimizing unnecessary costs and maintaining current quality standards A principle executive ?point of contact? for the company accountable for ensuring that appropriate business strategies are in place and are acted upon according to the priorities Skilled in ensuring sufficient human, technological, informational, production planning, quality assurance, automation, procurement activities and material resources are available to carry these out Proficient in managing diverse range of plant activities such as evaluation of strategic plans, on time delivery, process, installation, capacity planning, process control, cost management & quality assurance Supervising end-to-end projects for plant set-up, expansion, modernization, installation of equipment involving requirement analysis (component, layout, tools, resources, manpower, & contractors at right time), finalization of technical specifications, procurement, & so on Proven capabilities in enhancing the operations, optimizing resource & capacity and escalating productivity & operational efficiencies Providing technical inputs & engineering support to the team from conception to completion of project & extracting programmes Possess excellent strategic thinking, analytical, interpersonal relationship management & team building skills with proven capability in establishing quality systems and procedures Future Goals: Growth ________________________________________________________________________________________