plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 12:06:37 PM ________________________________________________________________________________________ RefNo: CA - 27493 Gender: Male Age: 45 Designation: Department Head Highest Education Level: Diploma Notice Period: 30 Days Education Details: Post Diploma in Plastic Mould Design (PD-PMD) From Central Institute of Plastics Engineering & Technology, Amritsar in 2002 Foundation Course in Mechanical AutoCAD 2000 From CADD Centre, Amritsar in 2002 Diploma in Plastic Mould Technology (DPMT) From Central Institute of Plastics Engineering & Technology, Amritsar in 2001 Skill Sets: Production Planning & Control, Operations & Maintenance , P&L Management Quality Assurance & Control, Operations & Maintenance Business Strategy & Execution, Plant Operations, Process Excellence, Cost Optimization, Stakeholder Management, Reporting & Documentation, Team Building & Leadership Certifications Certified Engineer of Axos System by Netstal Machinery Ltd. Certified Six Sigma Green Belt from ACMA Certified Automation Engineer (PLC, SCADA & HMI) MS Office & Internet Applications AutoCAD MFG-PRO Work Experience: 21.9 Work Experience Details: Department Head Since May 2017 Company Profile: Manufacturer of plastic & packaging solutions for corporates & consumers. Plant Head Apr 2015 to May 2017 Plant Head Feb 2014 to Feb 2015 Company Name : Sonnex Packaging Nigeria Ltd. Plant Head Jul 2011 to Jan 2014 Company Name : Texplas India Pvt. Ltd. Job Profile : Formulating strategic plan to advance the SBUs mission and objectives and promote revenue, profitability, and growth; steering the implementation of the same effectively Managing revenue, PBT, operating cost as a percentage of revenue, cost per unit of production and rejection & rectification as per budget, aiming towards operational excellence Leading the project/ production operations to ensure timely accomplishment of production targets within the stipulated time and cost parameters Ensuring placement of appropriate systems and processes for monitoring performance against plans and budgets Heading the planning for detailed engineering activities and finalization of requirements/ specifications in consultation with Engineering and Production Department as per clients? requirements Taking the responsibility of updating history cards of moulding machines and following it rigorously for tracking problems observed in each machine and taking corrective action Analyzing and troubleshooting technical problems; steering tests & inspections to ensure that the products developed are in compliance with preset quality specifications Administering functions inclusive of process planning for new products, process machinery selection, facility creations for testing, quality requirements in line with customer requirements Developing and implementing quality standards and stringent quality control systems for incoming materials to enhance quality of products & reduce rejection rate Driving modifications in equipment, process flow, working practices, consumables, for controlling & reducing conversion cost per unit Identifying and developing vendors for achieving cost effective purchases, reduction in prices and timely delivery Spearheading production activities for strategic utilization & deployment of resources towards achieving organizational objectives; preparing work instructions for operations of the unit and maintaining reports Steering man-machine balancing operations and ensuring measures towards attaining enhanced productivity Formulating production plans, schedules and strategies; arranging resources to ensure achievement of targets as per the stipulated parameters Conceptualizing and implementing effective techniques to attain operational efficiency, improving quality standards and generating maximum cost savings Conducting failure investigation analysis to identify gaps and implementing corrective measures Generating effective procedures for preparation and implementation of programs within all areas of safety, health and environment in manufacturing process Assuring accomplishment of production targets within time & cost parameters; implementing cost saving measures to achieve substantial reduction in terms of production cost, raw materials & energy consumption Updating history cards of moulding machines and following rigorously to of the problems observed in each machine and extending corrective actions Evaluating the prevalent manufacturing systems/ processes, identifying loopholes and undertaking result-oriented measures for alleviating the same Conducting inspections to ensure that products developed are in compliance with pre-set quality specifications Determining requirements of material for development activities in the tool room & coordinating with vendors for cost effective, timely sourcing of quality material Establishing quality standards, implementing stringent quality control systems for incoming materials to enhance quality of products & reduce the rejection rate Highlights: Scrutinized financial statements to determine progress and status in attaining objectives and revised objectives and plans in accordance with prevailing conditions Monitored key performance indicators of the moulding section encompassing yield of resin, wastage of product, efficiency of moulding machine, power consumed in injection, stretch blow moulding & blow moulding section Identified loopholes, extended result-oriented measures for getting rid of the same and documented the same Drove overall development activities inclusive of requirement analysis, planning, finalizing of specifications and prototype development Determined requirements of material for development activities in the tool room and coordinated with vendors for cost effective, timely sourcing of quality material Directed the implementation of various techniques for cycle time reduction; managed energy audits, analysis of data, tests and implementation & post audits Plant Head Jan 2006 to May 2011 Sr. Moulding Executive Aug 2002 to Dec 2005 Company Name : Godrej Appliances Ltd Major Projects: Title: Installation of Turnkey Project with installation of Elios & Elion Injection moulding machine with Combination of Injection compression moulds with robotics arms from Netstal, Plastisud & Campetalla. Project Cost: 5.2 Million Euro?s Role: Increment in Top and bottom line Description:With this Project, expected Top line will increase by USD 6 Million/ yr. Title: Installation of 9-Layer Extrusion Machine from Reifenhauser Role : Increment in Top and bottom line Description: Expected top line increased USD 16 Million/ year Title: SMED-M {Single Minute Exchange of Die or Mould} Role: Bring down MCO time of 450 Tons Injection moulding M/c. Description: Brought down MCO time from 3-1/2 hours to 40 min in 03 Phase i.e. 3-1/2: 2, 2: 1, 1: 40 min on 450 Tons M/c for 96 Cavity PREFOM mould. Successfully commissioned & installed Magnetic Platen and developed quick change cooling circuit of mould by using water manifold and multi coupling controller manufactured by STAUBLI. Title: PET Bottle Manufacturing Plant with the capacity of 01 millon preform & 500K bottles per day Role:In house manufacturing of PET Bottles for packaging of medicine Description: The project commissioned & installed Injection & Blow moulding machines. Auxiliary equipment such as Air Compressor (High & Low Psi), Cooling Tower (150 TR Cap), Water Chillier (Blue Box Mfg), Raw Material Dryer, Conveyer Belt & Moulds. Title: Installation of Injection Moulding Machine (25 Nos.) Role:Increase production capacity to produce Injection moulded products for Paint & Cosmetic Industry. Title: Installation of Blow Moulding Machine (07 Nos.) Role: Increase production capacity to produce Injection moulded products for cosmetic Industry. Title: 04 liters Paint Pail with reduction of 15 % product from existing product in market Role: New product Design & Development for Paint industry Description: Design & Development of new product for paint industry with help of Design & Development Team. Title: 20 liters (02 Cavity) Paint Pail with reduction of 10% product from existing product in market. Role:New product Design & Development for Paint industry Description: Design & development of new product for paint industry with help of Design & Development Team. Title: Underground Water Cooling Circuit for Machines & Moulds Role:Developed underground cooling circuit to improve efficiency of Cooling Tower & Chillier Description: Development of underground cooling circuit for Heat Exchanger of Machines and Moulds. Title: 20 cavity mould modification to reduce raw material wastage & loading on less tonnage M/c. Role:Modification required in mould to reduce wastage of raw material in form of feed system & load on less capacity M/c. Description: Modification of 20 cavity mould by installing yudo hot runner system within existing mould with little changes in mould plates to convert existing semi-automatic process mould to full automatic process. Title: Development of 16 cavity new moulds to reduce raw material wastage & loading on less tonnage M/c. Role: Modification in mould to reduce wastage of raw material in form of feed system & want to load on less capacity M/c. Profile Summary Enterprising professional with nearly 17 years of experience across Production Planning & Control related plant operations Spearheaded SBU operations to enhance production efficiency, quality, service, and cost-effective management of resources In-depth knowledge of plastic processing technology including injection molding, extrusion blow moulding, stretch blow moulding machine (PET), cast sheet line and their auxiliary equipment Managed Turnkey Projects of Injection compression moulding technology (ICM) and worked on injection, thermoforming (ILLIG), cast sheet Extrusion (9 Layer -Reifenh?user) & blow moulding machines with husky 96 cavities preform mould & 32 cavities closure mould Managed entire plant operations in Plastic Moulding Industry with focus on top line & bottom line profitability Headed the repairs & maintenance of injection & blow moulding machine and their auxiliary equipment?s Implemented quality standards such as Six Sigma, Kaizen and ISO to consistently meet and enhance customer satisfaction Expertise in designing world-class systems and implementing process like Ultrasonic Welding, Hot Runner Systems, Gas Injection Moulding Established a skilled team and motivated employees for augmented productivity and performance Headed the allocation and implementation of the budgets for the SBU Directed the savings of nearly US$ 600K/ year by changing Glass bottle to PET bottles for one of the projects Recorded a reduction of 15% of product wt. from existing product in market by increasing ribs & undercut Extended coaching vision and direction to the SBU Management Team and monitored performance to achieve growth, service and objectives Implemented quality standards: Six Sigma, Kaizen and ISO Future Goals: Growth ________________________________________________________________________________________