plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 3/10/2025 5:06:31 AM ________________________________________________________________________________________ RefNo: CA - 27522 Gender: Male Age: 44 Designation: Manager Highest Education Level: Masters - Degree Notice Period: 30 Days Education Details: M.Phil. (Masters in Philosophy) From M.Phil. (Masters in Philosophy), in 2010 with 71% MBA (Masters in Business Administrator) in From AAIDU, Lucknow in 2006 with 74% PD-PMD (Post?Diploma in Plastic Mold Design) From CIPET, Lucknow in 2003 with 75% DPMT (Diploma in Plastic Mold Technology) From CIPET, Lucknow in 2002 with 1?st Class Skill Sets: Quality Systems Engineering, Legal /Regulatory Affairs, Risk Assessment, Change Control Management, Resource Optimization, Vendor Management, Training & Development, Rejection Analysis & Control, CTP / CTQ Motivator, Statistical Report, Communicator, Cost-efficient, Collaborator, Lean Approach Work Experience: 21.9 Work Experience Details: Manager ? Manager (QC & EHS) Since Jun 2017 Company Profile: Manufacturer of Masking Tape. Job Profile: Spearheading the green field project encompassing entire lab set up (concrete lab, checking and regulating lab temperature, structure) while ensuring effective development, equipment procurement and workforce selection Delivering training to team of 8-9 members on PSTC/AFERA standards, measuring time to execute procedures Maintaining the lab for product testing and ensuring organizational effectiveness Spearheading the entire gamut of QA functions across manufacturing facility for regulatory compliance Evaluating market complaint, deviation, change control, non-conformance, incidence, returned goods, product recall, impact assessments; reviewing reports and monitoring implementation of CAPA Proactively participating in the product/process inspections of the manufacturing site, developing corrective and preventive action (CAPA) plan for observations and monitoring implementation Ensuring apt maintenance of relevant documents including change control, deviations, risk analysis and others Managing centralization & precising needs and steering efforts towards reducing cost of calibration Assuring compliance with SOPs and reviewing technical specifications / batch manufacturing records / analytical reports / validation protocols, validation reports Legal Management, Environmental Safety & Health Standards Directing all time safety maintenance (lab and environment); ensuring adherence to legal compliances as per GPCB / CPCB / ISO 14001/ ISO 45001 Standards Leading HSE inspections, emergency drills & risk assessment; implementing the Health Safety Environment Management System through formulation of HSE plans and safe operating procedures for project Administering internal process audits & process review for the plants Rendering proactive support to regulatory submissions through Risk & Legal Register Manager QC : Jun 2011 to Jun 2012 Head QC : Jun 2012 to Jun 2017: Company Profile : Leading Manufacturer of Concrete & epoxy floor coatings, concrete & epoxy floor coatings. Job Profile : Quality Management Reviewed, controlled & upgraded with CFT for consistent improvements in the IMS Achieved standardization and minimized costs of products by taking VA-VE initiatives with support of R&D Performed value engineering for the existing packaging development Enhanced efficiency by directing One Piece flow at packaging line Directed Quality System; provided Technical Service to the customers and resolved complaints Setting and maintaining CTQ (Critical to Quality) / CTP (Critical to Process). Ensuring timely Calibration for plant/QC equipment's, by centralizing & promoting internal calibration Channeled One Piece flow at FG packaging line causes improved efficiency of production lines Audits / Process Excellence Enduring Supplier Performance Monitoring & conducting supplier audits with purchase MSA and SPC study for optimizing the processes & products Conducting Internal audits & process gap review within different company plants Performed product Audit and Process audit Laboratory Management Maintaining Lab for product Testing & lab batches to support R&D for new development Driving testing & releasing of materials like Admixtures, grout & epoxy, flooring, Led the inspection of incoming (Liquid & Powder & Paste) & in-process pH, viscosity, flow etc Device Timely Delivery of material (by Reducing Testing Time) VA-VE initiatives to reduced wastage of material during testing by appropriate sampling management Legal Management Adopted legal changes in plants in compliance with legal metrology Managed escalations and provided faster resolution to customer issues by appraising dispute management Asst. Manager QA Jul 2007 to May 2011 Company Name : Henkel Teroson Ind. Ltd. Sr. Executive Jul 2003 to Jun 2007 Company Name : Fiem Industries Ltd. Executive Company Name : Wipe India Automotive Private Limited Industrial Projects Developed Plastic Caps & Container for 8 different sizes within 3 months 2010 Development of Metal Container for Epoxy based materials Reduced Rejections in mastic sealer from 3.36% to 1.68% Increased FTR of PVC from 97.1% to 100% Development of QC Module with AX team for ERP AX 2009 Certifications 2019: IRCA Certified Lead Auditor ISO 9001:2015, by URS 2018: Diploma in Industrial Safety by IOSH 2015: Certified Supplier Assessment & Development by SGS 2010: Certified Lean Facilitator by AU-Parwanoo 2009: Certified Six Sigma Green Belt by AU-Parwanoo 2009: ISO 14001:2004 & OHSAS 18001:2007 by QMPC 2007: Certified Lead Auditor ISO 9001:2002, by QPMC 2007: Certified Internal Auditor ISO/TS 16949:2002, by QPMC Knowledge Purview (Technical) Material: Plastic Material, Raw paper, Sheet Metal, Rubber, Sealant, Adhesives, Minerals, Chemicals Packaging : Plastics/Tin Containers, Corrugated Box, PSA Labels, 3 Layer Pouches, PP / BOPP bags QC Tools: Flow Chart, histogram, Ishikawa Diagram, Pareto, Control Charts, Scattered Diagram, 8D, QFD Lab M/C: Viscometer, Profile Projector, Hardness, UTM, MFI Tester, Moisture analyzer, Shear tester Mfg. M/C : Tool Room m/c, Molding, Extrusion, Blender, Dissolver, TRM, Saturating & Coating Lines, Slitter Few Notable Accomplishments Across The Career 2008: Successfully established Sate of Art Quality laboratory with all facilities layout with a cost of INR 15 Million 2017: Spearheading the selection, negotiation & set-up of MBR based ETP with RO & saved around INR 5 Million 2015: Recording savings through effective packaging optimization worth INR 6 Million 2014: Driving the successful implementation of ISO 9001 & 14001 at previous company new factory Gujarat 2013: Establishing QC Lab & Test procedure at new factory in Gujarat; ensued all round compliance 2012: Standardizing QC processes & successfully establishing MIS report first time for all 8 manufacturing facility 2011: Conferred with Young Talent Award in Anand Group for excellence in QC lab process 2010: Implemented ISO-9001 at vendor end to meet TOYOTA audit for small car business 2009: Executed strategies to enhance overall capacity by 5% for Rubber based FG with help of Green Belt Project 2008: Led real time implementation of Control Chart for Solvents consumption, as base RM in Mastic products. Profile Summary A certified Six Sigma Green Belt, Lean Facilitator offering over 15+ years of rich experience Played a key role in implementing 6 S, Kaizen, Poke-Yoke & Visual Management, Control chart. Skilled in conducting inspection/audit as per management requirement to ensure stringent quality control / assurance; insightful knowledge of ISO 9001:2015, ISO/TS 16949:2009, ISO 14001:2015 & OHSAS 18001:2007 Gained extensive exposure by executing Greenfield Project for Current company Hands-on experience in AIAG Pillars such as Advanced Product Quality Planning (APQP) process to achieve Production Part Approval (PPAP) for designated suppliers in support of new product launch along with FMEA, MSA, SPC Proven excellence in assessing processes to identify improvement opportunities, thereby shaping future course for the organization and introducing innovative & cutting edge business solutions Proficient in ensuring complete in-process quality control and continual improvement in process capabilities; coordinating with various cross-functional teams i.e. R&D, Sales, Production and utilizing optimum resources. Future Goals: Growth ________________________________________________________________________________________