plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 3/10/2025 4:15:52 AM ________________________________________________________________________________________ RefNo: CA - 27627 Gender: Male Age: 49 Designation: Department Head Highest Education Level: Post Graduate Diploma Current Gross Salary: 2500000 2500000 /Annum Notice Period: 30 Days Education Details: Short Term Course in Electrical Control, and Relay Logic Applications Installation & Instrumentation From CRIPS an ISO 9001, INDO-German Organization General Management program Business Management From IIM Post Graduate Diploma {Processing Technology} From CIPET in 2000 B.Sc. (Chemistry) From Burkatullah University Bhopal M.P. in 1997 12th From M.P. Board of Secondary Education Bhopal {M.P.} in 1994 Skill Sets: Good management and leadership ability. Open minded and able to work in complex projects and environment Ability to work well in team environment and able to express accuracy, attention to detail. Ability to analyze and manage complexity. Excellent understanding of Lean concepts Create a relationship of confidence with the internal and external customers. Able to analyze and diagnose all elements of a problem and synthesize to identify main directions Strengths: Ability to adjust ? adaptability (different cultures, work with different position levels and different levels of maturity.) Ability to manage conflicts and good negotiation capability. Excel, Word, Power Point, SAP, ERP and WMS Work Experience: 25.8 Work Experience Details: Head Packaging Operation & Development Since Nov 2017 Company Profile: Leading food and cosmetics brand Job Profile: Consults with Management/Production personnel relative to modification of machines and equipment in order to improve production and quality of products. Compiles statistics, stores and retrieves production data and measures performance on a monthly basis. Ensure company complies with environmental regulations Participates in strategizing, formulating, and administering company policies and developing long range goals and objectives. Reviews analyst of costs and sales forecasts and data to determine strategic goals Develop and maintain appropriate business plans and objectives, then enforce said plan. Develops and implements operating methods and procedures designed to eliminate operating problems and improve product quality. Researches and recommends new equipment and processes to Management to improve quality and efficiency. Provide direction, development and leadership to all direct reports.?Manage budget and control expenses effectively.? Implement cost effective systems to reduce and control operating expenditures, maintenance and repair expenses. Advice supervisors on issues including safety, security, employee relations, scheduling, and training, incorporate shop floor organization and plant cleanliness among plant personnel. Group Packaging Operation Manager Feb 2014 to Oct 2017 Company Profile : Leading Edible oil and food product manufacturing co. Job Profile : Directly reporting to Vice President/ Group Technical Director To ensure a consistent, efficient and effective delivery of operational services, in line with regional and national standards, in order to support the achievement of regional objectives across all areas. New packaging project across all the plants from selection to start-up operation of packaging equipment. Research and monitor areas requiring regional/national consistency of approach, ensuring appropriate compliance with standards, reporting and service delivery. Identify problem areas and recommend strategies to address these, in discussion/agreement with line managers. Interpret information in support of regional performance against key performance indicators. Identify any anomalies, trend changes or unusual levels of achievement and interrogate source data to understand the reasons for this. Make suitable recommendations to line management to address. Provides direction of purchasing/procurement in coordination with production activities, maintenance, and quality control to obtain optimum production and utilization of human resources, machines, and equipment. Reviews and analyzes production, quality control, maintenance, and operational reports to determine causes of nonconformity with product specifications, and operating or production problems. Establish and implement cohesive and consistent departmental policies, goals, objectives, and procedures, conferring with colleagues and staff members as necessary to meet company initiatives. Formulate and recommend manufacturing policies and programs which guide the organization in maintaining and improving its competitive position and the profitability of the operation. Continually investigate and introduce process improvement measures and presents suggestions to CEO for consideration. Participate in vendor negotiations to ensure product relevance and cost-efficiency. Managing packaging portfolio of not less than 300 million US Dollar. DuPont? award in the category ?Diamond finalist award? which is a recognition for Innovation in packaging and was noteworthy due to excellence in technological advancement, responsible packaging, and enhanced user experience. Potential Saving by low weight product development and automation in 2015-2016 savings of 1.5 million US Dollar and 2016-17 US dollar 1 million. Almost 80% travelling throughout India and abroad. Operation Manager {Plastic Rigid Packaging} Nov 2012 to Jan 2014 Company Name : United Group Job Profile : Reported to CEO Managed technical work force responsible for production planning, scheduling, manpower planning, and maintaining database for manpower & production activities/Conduct process, product and system audit on manufacturing line/improvement in product as team member of development. Supervised staff & workers, set goals, review & manage performance, guide, and counsel & provide feedback on performance. Plan & monitor training and development, motivate & reward staff & workers appropriately, ensure statutory compliance to ensure a committed, motivated & competent team. Execute new packaging project in the different packaging and monitor progress and countermeasures. Plan, coordinate, direct and supervise personnel, sub-contractors and vendors engaged on development ensuring that they complete the work on time, within budget and to the quality specified. Developing cost codes and assigning costs and manpower to the schedule. Monitoring?progress, preparing monthly and quarterly reports analyzing the accuracy of the budgets, schedules, as well as cash flow and manpower forecasts. Oversee special projects. Participate in and prepare documents for meetings and corporate strategic planning sessions.? Identifying opportunities for cost-saving measures and quality improvements.? Conduct daily meetings to keep the management informed of the?progress. Assures a timely completion of?work including a completion of punch list items, the submittal of accurate, operation and maintenance. Work in collaboration with different plants and lean practitioners to assess current situation and develop road maps for process improvements.? Key Accomplishments Formulating and implementing processes leading to gross reduction in customer complaints. Maximum utilization {up to 35%} of recycle material especially for chemical use Jerry can. New product development for UAE?S leading dairy Plant Al Rawabi, Al Ain and Gulf & Safa. Reduce wastages {10%} by getting approval of same color master batch for different customer. Arrange day to day training to maintain hygiene and 5S activities and reduce customer complaints. Development of new mold and assigning machine for potential client?s enquiries. Supported sales team by visited various clients? to understand their requirement and provide best product. Manufacturing Manager {New Plastic Packaging Projects} Dec 2011 to Nov 2012 Company Name : AZFP CO. Job Profile : Reported to Operation Manager/ Group General Manager Supervised staff & workers, set goals, review & manage performance, guide, and counsel & provide feedback on performance Responsible for all project activities and execution including installation commissioning of packaging equipment?s. Develop the project assigning work activities,?project?and program, monitoring work flow, reviewing and evaluating work methods and procedures, directing such activities to serve?project?goals and plans. Ensuring the management and control of all tasks and activities of projects at all stages in order to ensure delivering outcomes within the required time frame, budget and quality. Planned, directed and supervised outside contractor and vendor services when required to supplement work force/Plan and execute capital improvement projects. Accomplishments Reduce project delay time by organizing required material and tool from local source. Developed and Launched of 8 new packaging products IML tub, Thermoforming cups and PET bottle. Saved huge money in trail run of plastic sheet in thermoforming machine trail at Germany. Installed Chiller and compressor unit by using plant technician and saved money for outsourcing. Extensive Traveled Germany, Switzerland and Luxemburg for trial & acceptance of Husky, Refenhauser Extruder Illig. Production Manager {Plastic rigid Packaging} Oct 2010 to Nov 2011 Company Name : JRD International Company Profile : Manufacturing various Rigid Packaging products for Dairy industries, Mineral Water sector, Food Storage, edible oil, paint etc. Job Profile : Reported to Plant Manager Managed entire manufacturing operations of the unit to realize planned production volumes. Plan, managed and monitored plant production, maintenance, purchase & human resources, identify and acquire necessary resources, track and review performance against plan, ensure plant performance are aligned to overall business plans. Reviewing and approving plans for the control of planned output, budget spending, material efficiency, engineering effectiveness, and human resources; supervising and managing employees. Directed supervision of Engineers and skilled trades staff (Industrial, Manufacturing} Identified opportunities or implement changes to improve products or reduce costs using knowledge of fabrication processes, tooling and production equipment, quality control standards, or product design. Provided technical expertise or support related to manufacturing and troubleshoot new and existing product problems involving designs, materials or processes. Coordinate with technical team to resolved electrical, hydraulics & process breakdown problems within shortest time lapse. Correct problems of ancillary equipment?s - water chiller, Air compressor, Power Generators etc. Key Accomplishments? Improved efficiency {OEE} approximately 12 % through process improvement and downtime reduction. 100 % multi skilling, through 1x3 concepts and manpower mapping. Cost saving up to 100,000 AED/year through reuse of plastic bottle scrap in sheet extrusion process. Reduce customer complaint roughly 8 % through process improvement. Played a key role in achieving the higher output through proper planning, reduced maintenance cost. Successfully reduced the scrap from 3.6% to 2 % by reducing frequent changeovers of the mold. Energy conservation for chilling plant & hopper loaders. Plant Technical Manager {Extrusion, Molding} July 2007 to June 2010 Company Name : SOPLAST Job Profile : Reported to Operation Manager/GM Plans, organizes, coordinates, and controls operation in accordance with established policies, procedures, systems and requirements. Assigning work to deputy project engineers inspecting their work for accuracy, conducting weekly meetings on?project progress and provide timely and constructive feedback. Monitored?project progress, preparing monthly and quarterly reports analyzing the accuracy of the budgets, schedules, as well as cash flow and manpower forecasts. Oversee special projects. Key Accomplishments?:? Streamlined the organizational structure by putting right people in the right place and eliminating unworthy / unnecessary fat. Successfully reduced the breakdown from 4.5% to below 3% and maintained the same through effective: planning, preventive maintenance and spares management. Increased using fillers and reduce raw material cost by 10%. Trained local workforce and reduce manpower requirement by 12%. Assist. Production Manager {Plastic Molding} Sept 2005 to July 2007 Company Profile : Largest plastic woven sack manufacturing Company in Kinshasa DRC Congo. Having Different plastic processing {Woven Sack, blown film, Blow molding and Injection molding} Job Profile : Reported to Technical Manager MD ?Provided manufacturing engineering support. Liaise with engineers and other personnel for expert advice electrical works/technical information, installation and operating procedures and resolving system issue. ?Provided direction and technical decision making for management involving capital asset purchases and expenses for the new plow molding projects and/or strategic activities. ?Planned, directed and supervised outside contractor and vendor services when required to supplement ?Established and coordinated the maintenance and safety procedures, service schedule, and supply of materials required to maintain machines and equipment in the prescribed condition and ensure statutory compliance to ensure a committed, motivated & competent team. Key Accomplishments?: Improved productivity approximately 15 % through process improvement. Cost saving up to 8% through reuse of waste. Managed and control local workforce by learning local Language {Lingala} and official language French. Eliminate major breaks downs. As spare part are not available in Africa. Sr. Engineer Production & Maintenance {Plastic Rigid and Flexible Packaging} Dec 2001 to Jan 2005 Company Name : G. Shanker Das & Son?s Ltd Company Name : Leading diversified Plastic Processing Company in the field of tarpaulin . Job Profile : Reported to Engineering Manager /Plant Manager Planned daily production and three shift operations to maximum output, ensuring quality, striving to achieve minimum defects and downtime. Involved in new product development activities including new mould and machine procurements. Rectified moldings faults effecting production efficiency/ made process adjustments to plastics equipment to ensure steady production for all machines while minimizing interruptions. Investigated and troubles Assisted maintenance training and development activities used to enhance the department?s technical base and core competencies /Planned & Prepared spares/prepared monthly PM maintenance schedules. Participated in safety and environmental initiatives, that will contribute to compliance of national regulations and improve existing company programs. Inspected and certified of all Incoming Engineering material based on purchase specification Reviewed Downtime Analysis and initiate remedial action/comply with statutory requirement Made process adjustments to plastics equipment to ensure steady production for all M/C?s while minimizing interruptions. Key Accomplishments Reduce customer complaint roughly 11% through mound modification. Reduce process break down by attending mould maintenance and PM schedule independently. Best utilization of local unskilled workers through training and reduce downtime by 12%. Manage local workforce by quick learning local language {Krio}. Responsible for achieving day to day production targets by managing the man, machine and methods. Achieved the delivery targets set by management consistently. Management considered me as an asset for the company. Reduce energy consumption by 8% using chilling towers instead of water chiller Trainee Production Engineer August 2000 to Nov 2001 Company Name : Padmini Polymers Ltd Company Profile : Is {ISO 9001} group of Plastic Processing Company in the field of food grade rigid packaging, Compact Disc Manufacturing company. Job Profile : Planned daily production and three shift operations to maximum output, ensuring quality, striving to achieve minimum defects and downtime. Adjusted processing equipment to ensure steady production of machines while reducing downtime. Effectively utilized manpower to ensure maximum productivity. Worked in maintenance of instrumentation, utilities such as DG sets, Chilling Plant, and Air compressors also managed log book of all machines. Prepared production reports and provided related administrative duties. Key Accomplishments: Learn process defects, breakdown maintenance and reduce cycle time. Involve in 5S activities and improve working culture by TQM. Start-up of Automated component manufacturing line- Plastic-Injection stretch molding. Independently Manage complete shift activities {3shift rotation}. Q.C.Chemist {Automotive Polymer} June 1997 to July 1999 Company Name : Malhotra Rubbers Ltd Job Profile : Tested imported rubber elements for tensile strength, abrasion resistance, torque, thermal and chemical. Tested different types of chemical used in rubbers to ensure quality for their respective uses. Carried out research, development, and preparation of specifications for improvements to existing and/or new products, processes, equipment, and technology. Key Accomplishments: Learn rubber quality improvement techniques, developed various rubber by its test properties. Involve in product sampling and monitoring of carbon % in batch mixing process. Independently manage all the shift activities in quality dept. {12 hours day ?night shift rotation}. Training & Certification Production Management GMP. Basics of Auto CAD and other software. Monitoring & Maintenance Systems for plant auxiliaries. Operation and Basic Training Bottle Blower. Fundamental Training on Pneumatics and Hydraulics and electrical. 9001:2008 Certification, Internal and external Auditor Training. Emerging Senior Leadership training by IIM Ahmedabad. T.P.M., T.Q.M., Quality Assurance, Six sigma green belt, 5 S, Kaizan Technique, Plant Safety, Managerial / Supervisory skills for Engineers, Fire Fighting, Self-Development and Energy Conservation. Calibration of Measuring Instruments & Equipment?s viz. ISO 9001/ ISO 10012/ QS 9000 & EN 45000. Core Competencies Packaging development: Supporting the department?s daily, weekly, monthly KPI?s by the performance of planned work. Maintaining the activities. Organizing, controlling as well as coordinating the plant operations. Overseeing the packaging development. Process Designing/ Improvement: Devising systems and process changes for qualitative improvements in productivity & reducing rejection rate. Conceptualizing & implementing strict measures in operating various procedures to optimize resource as well as capacity utilization. Project Management: Project conceptualization, basic engineering, detailed engineering, estimation, planning & implementation of project plans within present budgets and deadlines. Planning for optimizing man & machine utilization, reducing wastes for enhancing productivity & profitability. Procurement / Vendor Development: Developing long-term partnerships with local & foreign suppliers; managing day-to-day supplier performance to ensure meeting of service, cost, delivery and quality norms. Consistently evaluating and inspecting vendor performance to ensure adherence to predefined specifications and supply of quality material / execution of job works. Resolving techno-commercial negotiation with vendors, ensuring on time payments. Cost Planning & Management: Spearheading cost reduction initiatives consolidating tasks and eliminating non-value-added processes. Handling disposal of SCRAP as a part of cost saving initiatives. Ensuring optimum inventory levels for achieving cost savings without hampering the production. Man Management: Directing, leading & motivating workforce and imparting continuous on job training for accomplishing greater operational effectiveness/ efficiency. Working on succession planning of the workforce, shift management activities, appraising the member?s performance & providing feedback Professional Synopsis A dynamic professional over 20 years of rich experience mainly in to operation packaging business development, Design, Production Operation, Process Enhancements, Maintenance Operations, Purchase, SHE, Quality Control, P & A, Supply Chain Management, Value Engineering, QA, Project Management, Installation and Commissioning. Extensive experience in implementation of ISO 9001:2000, ISO 14001 Quality Standards and various techniques for improving the plant efficiency along with Energy conservation for cost savings. Team Building, design & development and co-ordination with internal Departments. Deft in managing the wide spectrum of tasks including procurement, vendor development, inventory management etc. across the supply chain. An effective communicator with excellent relationship management skills and strong analytical, problem solving & organizational abilities. An Out-of-the-Box thinker with a flair for charting out strategies and contributing towards enhancing business volumes & growth and achieving revenue and profitability norms. An effective communicator & team leader combined with flexible & detail oriented with ability to interact effectively. Future Goals: In search of a challenging position of engineering Operation where I can work with diversified and creative projects. To obtain a rewarding and challenging position as a VP/ Head Development looking for responsible and challenging work profile. ________________________________________________________________________________________