plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 9:19:01 AM ________________________________________________________________________________________ RefNo: CA - 27828 Gender: Male Age: 32 Designation: Engineer Highest Education Level: Diploma Current Gross Salary: 315200 315200 /Annum Notice Period: 30 Days Education Details: Diploma in Mechanical Engineering Rudhraveni Muthuswamy Polytechnic College, Udumalpet in 2012 with 85% 10th From Srinivasa Vidyalaya Matric Higher Secondary School, Udumalpet in 2009 with 73.6% Skill Sets: Experience in Injection Moulding and Plastic Processing. Knowledge Oriented Professional with over 3 years working experience on Hydraulic Pumps with techniques of Production and Testing. Successfully accomplished Academic project titled Fabrication of Bio-Fuel Processor. Successfully accomplished ISO 17025 Internal Auditor from MSME Chennai for laboratory certifications and accreditation. Successfully accomplished Basic First aid training from st.johns. Skilled in adapting and implementing stage-by-stage Process Monitoring System to ensure adherence to technical specifications and quality manual & standards. Having knowledge of Product quality such as Patrol Inspection ,Dock Audit, SOP Implementation. Abilities in ensuring that processes are conducted in accordance with guidelines and regulations. Experienced in carrying out various Processing with Production for various processes and Ensuring the quality standards. Proficient in handling production operations while ensuring Work Experience: 11.4 Work Experience Details: Engineer Since Oct 2018 Company Profile: Manufacturer of injection Moulded plastic components for the automotive industry. Job Profile: Working as a Engineer on general shifts and shifts to manage production activities as per customer Technical specification and Guidance. Currently associated with fortune 500 company base supplier for electrical and Automotive Engine components manufacturing with safety and precision. Responsible for the PPAP and Process validations from Production to packaging. Adherence to EHS and company systems. Working on the PPAP Planning and Production Environment with customer process validations. Responsible for the 24 injection moulding machines with Hydraulic functional and all electric functional closed loop machines. Working on the Real machine Down time Monitoring and reasoning software driven Functionality. Working on Sap as an ERP. Working on the Multiple material handling shop floor with specific MDS Oriented Process for Engineering and safety components. Responsible for the schedule adherence for plan v/s actual on the daily Injection moulding planning. Developing a team on Maintaining cross functional Relationships with other departments in order to satisfy and analyse the constraint on successful completion of projects. Implementation and preparation for customers audits and sudden customer visits. Training of mould Setters and Operators with respect to mould change, start-ups and trouble shootings. Played a key Role on suggesting New machine set up on analysis of the constraints back up faced on Injection machines. Having knowledge on frequent machine alarm data analysis to avoid downtime on stoppage of machines which makes error on stabilization of project. Continuous improvement process (CIP) with support of other departments on smooth functioning. Experience on Contingency planning and Machine Selection for New Moulds up to stabilization. Trial of New Injection Moulds and SMP Preparation. Training of operators. Responsible for the production documentation verification and implementation. Knowledge on 8D problem solving and Root cause analysis in chance to customer complaint and internal rejection reductions. Production Engineer Feb 2014 to Oct 2018 Company Profile : Manufacturer of Plastic Components, Medical Components, Agriculture Machine Components, Automobile Components. Job Profile : Responsible for the Daily Loading of Injection Moulds with reference to the Daily Planning of Injection Moulding Components for Automotive and Electrical Industries. Developing a team on Maintaining cross functional Relationships with other departments in order to satisfy and analyse the constraint on successful completion of projects. Implementation and preparation for customers audits and sudden customer visits. Supervision of the Operators and the Trainees Responsible for Daily Production plan preparation and Achieving schedule Adherence. Training of mould Setters and Operators with respect to start-ups and trouble shootings. Experience on Raw material Planning on Daily and Monthly Volume. Reconciliation of Materials. Trial of New Injection Moulds and SMP Preparation Involved as a Key member on cycle time Reduction and analysis on Time studies with quickly completion of project. Experience on Contingency planning and Machine Selection for New Moulds up to stabilization. Daily Production Monitoring and Execution as per the Customer?s Priority and Monthly schedule 3c and 5s Activities and Implementation. Played key Role on suggesting New machine set up on analysis of the constraints back up faced on Injection machines. Experienced on analysis of downtime and frequent loss on productivity. Knowledge on Individual performance monitoring for the technicians and operators. Played key role on man power reduction and efficiency analysis. Played key role on man power selection and standardization. Played key role on standardization with reference to auxiliaries and utilities on Mould loading Time Reduction. Having knowledge on assisting machine commissioning and preparation of starting up. Having knowledge on stabilization of projects. Having knowledge on maintaining Effective spares and consumables with smooth functioning of operations without down times. Having basic Knowledge on Raw material analysis in case of the process failures. Having knowledge on satisfaction of customers with corrective and preventive action for improvements in case of customer complaints and quality failures. Having knowledge on Reducing start-up rejections on analysis of frequent machine and mould failures. Having knowledge on correlation with machine service personal to analyse the failures and root cause for Trouble shoot on preventive manner. Having knowledge on frequent machine alarm data analysis to avoid downtime on stoppage of machines which makes error on stabilization of project. Played a key role on the company certification for IATF on Production platform. Continuous improvement process (CIP) with support of other departments on smooth functioning. Technical Trainee Apr 2013 to Feb 2014 Company Name : CRI Pumps Private Limited. Job Profile : Facilitation in Production of Stainless steel submersible pumps and motors. 5s Internal audit Activities and Implementation Daily Plan to workers in issuing Job orders and Stock closing for the daily basis by interaction with Machine Shop and Stores. Assisted the Packing and Shipment of the Product while interacting with the Marketing team. Played a key role in Training new workers of about 50 members including ladies in Assembly and the control of Submersible Pumps production on Different Models. Arranged and circulated the Daily Production and commitment MIS Report to the Plant Head. Worked with Oracle Production Instance as a ERP. Apprentice Trainee Oct 2012 to Mar 2013 Company Name : Wipro Infrastructure Engineering Job Profile : Responsible for Performance Testing of Hydraulic Cylinders for Back Hoe Loaders and Excavators. Tested cylinders with Customer specified parameters and load conditions. Ensured inspection of Cylinders with customer specification and Final Inspection of cylinders up to painting. Allocated Reworks to the members of the team and maintained them Conducted customer representation on New Product Development and in case of customer complaints. IMM Machines Handled: Ferromatic Milacron Wittmann Bottenfield (all Electric) Krauss Mafei Engel cc-200 and cc-300 NegriBossi Super Master Toshiba (all electric) Retrofitted Machines Tonnages Handled: 50 TON? 1600 TON Moulds Handled: Core Functional Hot Runner Cold Runner Sequential Valve Gating Two Plate Moulds Extracurricular Activity Participated in seminar on Science and Technology Capacity Building for Industrial Needs and paper presentation competition on Hydrogen as Alternate Fuel in Road Vehicles Participated in Training on Laboratory Quality management ISO 17025:2005 and Internal Auditor at MSME, Chennai Internships Title In plant Training Organization: S.R.K. Motors (Maruti Authorized Service Centre) Duration : 75 days Description : The Main objective of the Training is to get trained on Service of Maruti Suzuki Cars which was under Break down and for Implementing Preventive Maintenance Title: In plant Training Organization: Car Care (Service Centre for all types of Cars which is authorized by MY TVS) Duration: 90 days Description: The Main objective of the Training is to get trained on Service of All Types of Cars which was under Break down and for Implementing Preventive Maintenance Academic Project Title: Fabrication of Bio-Fuel Processor Period: Jan 2012 ? Apr 2012 Description: The main aim of the project was to generate Bio-Diesel using Vegetable oil and Ethanol as alternative Fuel against Petro-Diesel. In this project a diesel engine to run with fuel was made, it was successful and gave an Idea to make fuel at reasonable price in future. Key Learning Planning Collection and Analysis of parts Cost Analysis Cost Implementation Team Management Analyzing the Performance of Individual Work Splitting Work Execution Report Making Core Competencies Having strong Knowledge on collection of Data Through SWOT Analysis with production Activity and management. Developing the Team by overcoming and analyzing the constraints. Reducing the monthly Top rated Process failures through 4 why analysis and SMP Analysis on brainstorming with team. Played a Key role on analysis of factors affecting OEE. Maintaining coordination with cross functional departments for smooth functioning and accomplishing production as per customers? requirement & organizational guidelines. Conducting Regular audits for process compliance on customers? Expectations. Ensuring adherence to ISO, TS & SQ standards. Evaluating vendor performance to ensure supply of quality material. Implementing various techniques for cycle time reduction and entailing identification of opportunities, analysis of data, conduction of tests, cost benefit analysis, implementation & post audits (internal & external) Future Goals: Growth ________________________________________________________________________________________