plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 2:14:03 AM ________________________________________________________________________________________ RefNo: CA - 27995 Gender: Male Age: 54 Designation: Management Highest Education Level: Post Graduate Diploma Preferred Location: Bangalore Notice Period: 60 Days Education Details: Ex-MBA From Karnataka Open University Bangalore With 76% Post Diploma in Tools Design From Government Tool Room and Training Centre, Bangalore, India (An Indo- Danish Project) in 1999 with 73% Diploma in Mechanical Engineering from S U C Polytechnic Government of Karnataka, India in 1992 with 63% Certificate of Achievement for Internal Auditing of Quality Systems QS 9000:1998 (ISO 9001:1994) Certificate of Appreciation for Step Through project for TVS Suzuki. Skill Sets: Experience as Assistant general manager and Plant head in design, development and manufacturing of new products in consumer, domestic appliances, automotive, electrical, electronic parts, manufacturing of injection moulds, injection blow molds, pet molds, pressure die-castings, jigs, & fixtures and press tools. Meeting customer delivery and quality requirements. Implementing new projects / establishing new products. Improving morale of workforce and ensuring total employee involvement. Manufacturing cost reduction planning and control. To promote safety culture across plant Implementing lean manufacturing and TPM. Reducing in-house rejections and scrap. OEE improvement, Optimum utilizations of machine Capex and Revenue Budgeting and control of the same. Time Management ? Work under tremendous work pressure & meet with the dead-lines with ease and efficiency Ability to learn quickly and adapt to changing environments People?s management, team leadership Work Experience: 30.1 Work Experience Details: Manager Injection-NPD Since Aug 2018 Company Profile : Largest rigid plastic packaging company. Manager Injection - NPD August 2016 to July 2018 Company Profile : Manufacturer Of Dropper Bottles, Plastic Bottles. Assistant General Manager Marc 2012 to Aug 2016 Company Name : Komtech Plastic technologies(P)ltd Unit Head (Design And Tool Room) Nov 2009 to Mar 2012 Company Name : AUTOPLAST Job Profile : Design And Development Design, development and testing of automotive parts, electrical and electronic parts till pilot production and validation. Concept/design work, 3D modelling and Reverse engineering 2D drawings from existing 3D models. Executing smaller projects Tool designing of Injection moulds for 2plate, 3plate and multi cavities for all sectors with hot runner-systems(Dynisco, moldmasters, Hasco, Mastip etc.) Value Engineering, Product Development Complete ownership from Concept to Manufacturing. DFM (Manufacturability), & DFA (Assembly, Cost etc) Reverse Engineering. Reduction of assembly cycle time. Supplier Evaluation Production Support. Issuing drawing to shop floor for production / planning / QA activities Solving shop floor problems regarding process, components etc Give deviation for alternate part in case of material shortage or non availability Authority for approval of drawings, BOM for internal issue Conducting tool trials. Inspection of Parts Cost Reduction Suggest alternative source or methods while designing to reduce cost of product Suggest proposal for cost reduction Take initiative in localization for cost reduction. Communicate customer for routing change or other methods of cost reduction. Customer Relation Collect inputs from customer for existing and upcoming businesses. Communicate customer for various design changes due to process improvement, localization, Routing change proposal etc. Involve at customer-end for their new product Development. Team Performance And Development Select people with right skills in the team. Set performance targets for the team. Give proper inputs and schedule to team members. Report all activities of team to Management. Customers ?Autoliv, Denso kirlosker, Rane-TRW, Man Hummel-bosch(MHBI),IFB, Knnor-bremse,Visteon automotive, Suprajith, Aditya automotive and Ao-Smith. Achievements: Ownership in design and development Redesigned for easy manufacturability and easy assembly with DFM/DFA guidelines Concept development and drawing creation in pro-E. Vendor identification for developing Prototype and production tools for sheet metal and plastic injection molding parts. Re-designing of assembly sequence in order to reduce assembly time & manpower. Estimation and costing of products Planning each Project, In Ms-Office-project and monitoring, updating to customers. Design engineer (Team Leader) Dec 2003 to Feb 2008 Company Name : Precision Dies and Tools LLC Job Profile: Design, development and testing of automotive parts, electrical,consumable and electronic parts. Concept/design work, 3D modelling and Reverse engineering. 2D drawings from existing 3D models. Executing smaller projects. Complete Design Study for prototype & production. Tool design for Injection moulds, blow moulds pet moulds and press tools. Checking of Assembly Models along with Drafting in Compliance of clients Standard. Geometrical Analysis (Gap and flush ness, Tolerance stack-up, GD&T recommendations). Internal and external components specifications and drawings. Risk analysis management (DFMEA) Checking of Bill of Materials. Software used: PRO-e wild fire-4 Ug-basic Mould flow AutoCAD 2006MS Word, Excel, Power Point Engineer Design (Team Leader) Sept 1999 to 2003 Dec Company Name : Tractors & Farms Equipment Limited, Bangalore Job Profile: Co-ordinating with a team of 8 to 10 members for a particular project. Interacting with the customers to solve their problems. Creating solid and surface modelling for automobile components. Mould designing for those components. Mould designing for 3plate and 2plate with hot tip and manifold. Mould designing with angular ejectors, sidecore by finger cam/wedge And also by hydraulic cylinders. Designing Die casting tools for automobiles Preparing mould flow analysis for flow, cool, warp & optimum Process planning for core and cavity Drafting for engineering purpose Preparing surface analysis & model analysis Software used: PRO ENGINEER 2001 (Trained by PTC Professionals), I-DEAS (Trained by SDRC Professionals) MOULD FLOW-1.1 Tool Designer October 1992 to August 1999 Company Name : South East Toolings & Technologies Private, Ltd. Job Profile: Mould designing for automobile, electrical, electronic components and medical components Designing tools for thermos setting plastic components of electrical equipments Designing press tools for electrical terminals bearing components Designing thermoforming tools for disposable cups Designing Die casting tools for automobiles Software used: AutoCAD Release 12,14,2000/PRO-ENGINEER Experience And Technical Skills: New Product Development Product spec analysis, Design conceptualization, Feasibility study, Cost benefits analysis, CAD Modelling, FMEA, Manufacturability study, Stack-up Analysis, Vendor selection and validation, Prototype build & verification, reverse engineering Development of production tooling, safety review and DFM. Value Engineering/Value Analysis Idea Generation, Scoping, Concept Development, Concept Selection, Material selection, Feasibility study, Cost Analysis and Evaluation. Manufacturability, Assembly, Cost etc Manufacturability study, Design for assembly based on existing assembly line. Having in-depth knowledge in manufacturing process, production-planning, scheduling cost estimation, GD&T, Cpk, Ppk, GR&R, 5S and PFMEA Vendor Development/ Supplier Evaluation Supplier identification, capability study & Selection. Design and Manufacturing Design and manufacturing of Injection moulds for 2plate, 3plate and multi cavities for all sectors with hot runner-systems(Husky, moldmasters, Hasco, Mastip and Yudo) jigs and fixtures like drill and reaming jigs, indexing jigs, welding fixtures, turning fixtures, milling fixtures, inspection fixtures, inspection gauges(Go and No-go) checking fixtures and post moulding fixtures. Manufacturing process of injection molds and moulding, Die casting dies, Machining, Process planning, Quick tool change over and Implementation of GD&T and 5S. Tool room machining and handling a team of machine operators and tool makers. Conducting tool trials for Injection molds till validation of parts by Inspection of parts. Quality Reviewing quality documents like, (PPAP documents)PFMEA, Cpk, Ppk,control plan, appearance approval report, checking aids, Inspection standards, part submission warrant and layout Inspection Report. Cost reduction Reducing cost by alternate method, material and time. Project ?Planning Planning each Project, In Ms-Office-project and monitoring, updating to customers. Team leader A good team player, passionate and dedicated with zeal to learn new things and achieve targets. Future Goals: Growth ________________________________________________________________________________________