plastemartjobs.com

Email: jobs@plastemart.com, hr@plastemart.com

Download Date: 2/6/2025 2:16:20 AM

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RefNo: CA - 28347
Gender: Male
Age: 29

Designation: ?Senior Engineer ? New product & Development

Highest Education Level: Graduate - Degree

Notice Period: 30 Days

Education Details: 
B.Tech in Rubber and Plastics Technology From Madras Institute of Technology, Anna University, Chromepet , Chennai, Tamilnadu, in 2018, 



12th From Sri Sitaram Vidhyalaya Matriculation Hr.Sec School, West Mambalam, Chennai, Tamil Nadu, in 2014 with 93.5%



10th From Sri Sitaram Vidhyalaya Matriculation Hr.Sec School, West mambalam, Chennai, Tamil Nadu, in 2012 with 93.5%

Skill Sets: 
An engineering dynamic Professional with 2 years of experience in Project management ,New product development, Vendor development, Tool development, Mould Manufacturing & plastic moulding process.

Expertise in Project Management, APQP preparation, PPAP preparation, Part cost preparation, Vendor development, Supplier Quality assurance & customer interaction.

Experience in developing projects for OEM; successfully developed 100+ moulds for 30+ projects

Proficient in new product development with key focus on Quality, Cost and delivery

Consistently achieved the targets of price reduction by second source development, Negotiation with supplier and through VA/VE ideas implementation.

Mould design feasibility review and giving input/Feedback to supplier.

Mould Cost & Manufacturing Lead time finalization.

Conducting tooling trials and providing feedback and corrective actions for tool and part related issues.

Work Experience: 6.3

Work Experience Details: 
Sr Engineer ? New product & Development

Since Aug 2018 

Company Profile: Is a TS 16949-2002, ISO 14001:2004, and OHSAS 18001 Certified Company. Group Co. of TVS motors, involved in manufacturing of automotive plastic components catering mainly to the needs of TVS Motor Company Ltd., which is one of the leading manufacturer of 2 wheelers and 3 wheeelers in India. Other major customers include Mann Hummel Filters, Ford India Ltd., Hyundai Motors, AVTEC, Visteon Automotives, Lear Automotives India, APC, TGKL, DENSO, TATA TOYO Radiators, Autoliv (I) Ltd, Continental, BOSCH, etc.

Job Profile: 

?Receiving 3D model and 2D drawing from customer.

?Identifying customer?s part specific requirement (Fitment/Critical Dimension/Testing/Assembly).

?Manufacturing Feasibility review & Providing inputs for effective manufacturing.

?Components & Tooling price finalization with customer.

Conducting Supplier Best in Class (BIC) audit & short listing based on cost, quality, delivery, past performance.

Preparing the cost estimation for component and tooling price .

Supplier shortlist based on cost, Lead time, Capacity, Capability, Previous performance.

Negotiation with supplier on Bought out component and Tooling price, with release of LOI/Purchase order to supplier upon price finalization

Review of Tool Design Concepts.

Tool design verification, validation and approval (Considering even TGW / TGR of previous projects).

Co-ordinating CFT meets for preparing PFD, FMEA and Control plan arrival

Quality system requirement from supplier (PPAP and Tool development history).

Weekly review of APQP status and Project time plan.

Periodic review of process Flow, PFMEA and Control Plan.

Monitoring APQP milestones,

Technical tryouts, Quality proving trials and PPAP runs.

Developing gauges, fixtures and panel checkers for part approval.

Attending the Initial try out trials at supplier end & giving inputs for correction (Dimension, Fitment, and Visual).

Monitoring the corrective action plans till customer master sample sign off.

Establishing the part approval in-house by coordinating with Cross functional team members.

IMDS updation in MDS portal.

Monitoring raw material, Input elements cost trends and look for opportunities for cost performance Improvement.

Periodic process audit at sub supplier Bought out child components manufacturing plants



Projects Handled

Played major role and successfully completed Development activities of 30+ projects in Rubber and Plastic components for different Automobile customers,

All aesthetic Styling related parts & Engine parts for JUPITER,APACHE,STAR CITY & XL SUPER and for THREE WHEELER

Development of complete Air cleaner assemblies for APACHE, CITY+ & XL100 variants involving leak rate and welding setups development

Involved in Co-design and development projects for PSA AVTEC engine and transmission functional plastic and rubber components with DVP validation

Four wheeler and Heavy trucks functional air ducts and filter housing Plastic parts with higher dimensional contours for MANN HUMMEL filters Ltd.



Experience in Rubber and plastic manufacturing environment

Complete understanding of plastic processing by Injection molding.

Basic understanding of Rubber and plastic processing machineries.

Vast knowledge in Engineering Plastics, Commodity Plastics, General purpose rubbers, specialty rubber and polymers including TPO, TPE.

Basics of rubber and plastics compounding & formulations.

Hands on experience in Rubber and plastics RM & final products properties analysis, defect analysis and ASTM, ISO testing procedures.

Polymer material selection for various applications

Analyze rubber & plastics product failure data and laboratory test results in order to arrive cause of the problem and thereby develop permanent solutions

Knowledge on DSC, TGA, Rheometers, MFI tests for Plastics RM.



Training's Undergone

APQP, PPAP, PFD, FMEA & SPC.

7Qc tools & problem solving techniques

IMDS

Mould design & Mould maintenance.

Scientific Injection molding.

Moldex 3D

SAP (User)

MS Office



Area of interest

Polymer Materials

Rubber and Plastics Product Design and Analysis

Rubber & Plastics Testing Techniques

Rubber & Plastic Processing Technology

Value addition operations in Plastics including plating, foiling, painting process



Core Competencies

Product Development

Coordinating the product development including requirement analysis and testing activities. Initiating VA/VE

Activities for bringing in cost reduction in the process though RM change & Design change.

Working towards setting up the manufacturing facilities / assembly lines for production along with setting up the testing facilities and procedures. Working on tool designing, indigenization of components & vendor development.

Working on product design reviews with customer & RFQ response to customers.

Involving in manufacturing feasibility study and modelling change proposal and mould flow analysis of parts for fill, flow, cool and warp. Preparing Tool Design Concept.

Handling tool design verification, validation & approval and follow-up of Tool Manufacturing.

Providing technical inputs & engineering support to the team from conception to completion stage of the product

Coordinating with vendors for communicating specific requirements for new products to be development.

Interacting with vendors for resolving technical issues in tool design.

Supplier Assessment.



Project Management

Expert in Micro level timelines preparation for the tools, gauges, Fixtures and entire project related activities.

Single point contact to customer with respect to Time line, Quality and deliverables until PPAP and Safe Launch completion.

APQP, PPAP, Run @ rate trials and final part cost confirmation.

Organizing CFT reviews for new projects to finalize the Project cost, Risk analysis, Mile stone preparation, Quality requirements and deliverables.



New Mould Manufacturing

Preparing Micro level mould manufacturing activity plan.

Creation of bill of material (BOM).

Future Goals: 
To work in a firm with a professional work driven environment where I can utilize and apply my knowledge, skills which would enable me to grow while fulfilling organizational goals.
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