plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 3/10/2025 4:42:48 AM ________________________________________________________________________________________ RefNo: CA - 28505 Gender: Male Age: 55 Designation: Plant Manager Highest Education Level: Graduate - Degree Preferred Location: Jamshedpur Notice Period: 30 Days Education Details: B. E (Mechanical) from Amravati University in 1992 with 65.5% 12th From B.I.E.C. in 1986 with 64.5% 10th From BSEB in 1984 with 76.1% Skill Sets: TS 16949 Quality Assurance (QA) Quality Control(QC) Process Reengineering Just-in-Time(JIT) Production Production Planning & Control Total Quality Management(TQM) Total Productive Management/TPM Manufacturing Engineering Cost Reduction/Control Metallurgy Project Management Work Experience: 26.3 Work Experience Details: Plant Manager 2014 to 2015 Company Profile : Manufacturer of Fifth wheel couplings;Kingpin & Axles for commercial vehicles/ trailer . Job Profile : The company deals in the manufacturing of Fifth wheel couplings, Kingpin & Axles for commercial vehicles/trailers.Handled production on Plasma arc, Press shop(Hydraulic), Weld shop(GMAW), Machine shop(SPM)/Pickling and E-coating plant Assembly line production for Fifth wheel couplings, Kingpin, Axles. Capacity plan / working shifts / Production planning & scheduling in association with sales/mktg. and PPC team as per customer requirements ;bottleneck elimination;optimization & budgeting. Manpower requirement planning; Material requirement planning; Inventory control; Plant layout. Ensuring compliance to safety and EMS norms and standard operating procedure(SOP). Continuous improvement in production process to upgrade the quality & capacity. Coordinating with various departments like HR, quality, purchase, maintenance, design, store & logistics, production, marketing etc. for various departmental issues. Selected Accomplishments: OEE improvement upto 30% / Reduction in ppm (In house; Supplier; Customer) Resolving various human resources related matters. Execution of training program Implementation of various tools of TQM / TPM; ?5S?, Kaizen, JH, PM, QCC etc Manager/ Head Production 2008 to 2014 Company Profile : Manufacturer of transmission products for automobile, commercial, agricultural & off-road vehicles Job Profile : The company deals in manufacturing of Gears, Shafts, Synchronizers assemblies, Crown wheel & pinion, Axles and Transaxle assemblies, Gear boxes for automobiles, tractors, Commercial vehicles, utility vehicles and other off ? road vehicles etc. Executed various projects related to manufacturing of Gears, Shafts, Synchronizers parts & assemblies etc Handling machine shop and managing CNC hobbing, CNC shaping, Shaving, Rolling, Clipping, Chamfering, Surface grinding, CNC internal grinding, CNC angular head grinding, CNC horizontal turning/Vertical machining centre/Vertical turning centre, Broaching machines etc. Responsible for judicious work allocation & deployment of manpower to achieve maximum productivity.Familiar with various heat treatment processes & ceramic deburring and phosphating. Implementing preventive maintenance practices to maximize uptime of machines, enhancing operational efficiency and optimizing resource utilization. Proactively identify and rectify problems and carry out fault analysis to develop corrective and preventive measures through problem solving tools Analyzing/solving day today tooling issues; contributing to the overall team and company targets Formulating plan for implementing new process concepts for production optimization and developing guidelines for the sequencing of manufacturing activities on the shop floor. Planning & controlling production process using an ERP and directing efforts of work force to maximize productivity /Grievance arbitration. Machine try out and commissioning/ Production process monitoring through statistical process control. Time study/Method study/Plant layout/Capacity calculations and Optimization. Implementing various business operating systems tools like lean manufacturing. Selected Accomplishments: Lucratively enhanced productivity by 23 % employing various best manufacturing practices e.g.cell manufacturing and improved Processes Mentored new employees reach full capacity through effective training programs executed well in time Successfully reduced lead time of production by various operational excellence initiatives. Manager-CNC Shop 2006 to 2008 Company Name : Sunbeam Auto Ltd., Company Profile : Manufacturer of engine products for leading auto majors. Job Profile : Efficiently handled manufacturing of Electronic throttle body in CNC M/c shop (Chiron Germany & Sinumerik840D) along with Montronix tool monitoring system (mat. HPDC-Al alloy). Responsible for carrying out Manufacturing/Resource Planning/PPC/Production/Quality/Packaging/ Despatch processes for various clients like Visteon Powertrain, USA (A subsidiary unit of Ford Motors) & Robert Bosch Corporation, USA for their end users Ford & General Motors. Conceptualized and implemented measures for enhancing operational efficiency and optimized resource utilization. Ensured proper maintenance of machines with regular monitoring. Proactively identified & rectified problems and carry out fault analysis to develop corrective measures. Selected Accomplishments: Implemented Statistical Techniques and to evaluate process effectiveness through Six Sigma approach Successfully handled customer interactions on various quality issues; managed process improvement-CP/CPk, along with problem solving through TOPS 8D etc. and achieved total customer satisfaction Worked during APQP concept initiation to PPAP/Production stage in the newly developed EOU and procurement of all the necessary goods from the external suppliers (A greenfield project) Established standardized processes for various departmental functions Responsible for implementation of TS16949/TPM/TQM, APQP, PPAP, PFD, PFMEA, Control plan, MSA, WI etc and various Japanese management practices Manager Production 2005 to 2006 Company Name : Sigma Corporation India Ltd. Company Profile : Manufacturer of engine & transmission mounts,sheet metal components & assemblies for leading auto majors Job Profile : Handled production of pressed metal parts for automotive assemblies such as antivibration mounts, brake chamber and under carriage assemblies in press Shop (Mechanical & Hydraulic) & weld Shop (GMAW, GTAW, SMAW, Spot weld) for different customers in the world markets Coordinated with the technical/manufacturing team for product development ensuring vitality and growth of product applications and business units Lead the development & manufacturing team by conceptualizing, evaluating & presenting design alternatives that satisfy engineering principles, manufacturing practices & cost targets. Implemented preventive maintenance practices to maximize uptime of machines. Proactively identified and rectified problems and carried out fault analysis to develop corrective and preventive measures through problem solving tools. Selected Accomplishments: Successfully implemented effective quality system resulting in significant improvement in manufacturing quality. Deputy Manager Production 1999 to 2005 Company Name : Benda Amtek Ltd. Company Profile : Manufacturer of engine products for leading auto majors. Job Profile : Handled manufacturing of Ring Gear, Flywheel in precision CNC machine shop, Gear Hobbing & their assemblies; responsible for NPD/Process control/SPC Conducted CNC Programming for machining/turning. centers & horizontal CNC turning machines (Machining of Carbon steel & Cast Iron) on FANUC control. Managed manufacturing on SPM?s balancing, Flash butt welding, Bending, Slitting along with heat treatment machines e.g. Normalising/Induction hardening/ Tempering etc. Carried out production planning & control/Mandays, Productivity & rejection analysis along with capacity planning & budgeting /Line balancing. Carried out Product control, Receipt inspection and testing- Metallurgical / physical and dimensional analysis. Implemented TS16949 /TPM /TQM /APQP, PPAP, PFD, PFMEA, Control plan, MSA, WI/ 5S, Kaizen,Poka-yoke, Quality circle,7-Q.C tools,lean manufacturing, 6-Sigma projects for improvements, ISO 14001/OHSAS 18001 etc. Selected Accomplishments: Achieved significant levels in Cost reduction Carried out considerable improvement of CP of the critical machines Prepared Effective MIS Assistant Manager (Q.A.) 1998 to 1999 Company Name : Amtek Auto Ltd., Company Profile : Manufacturer of engine & steering products for leading auto majors. Job Profile : Coordinated with technical/manufacturing team in the development and manufacturing of dies for vitality and growth of product applications Carried out Business Unit?Quality functions of products, implementation of systems, customer support; also involved in evaluation & continual improvement of overall product quality etc Selected Accomplishments: Spearheaded efforts for reduction in PPM Senior Production Engineer 1996 to 1998 Company Name : KMP India Pvt. Ltd Company Profile : Manufacturer of engine products for leading auto major. Job Profile : Carried out manufacturing processes for production of Engine Cylinder Heads (Machining of Cast Iron) and assembly of its accessories for Caterpillar. Selected Accomplishments: Significantly contributed in improvement in manufacturing quality Production Engineer 1992 to 1996 Company Name : Vankos & Company Company Profile : An engineering company engaged in the manufacturing of hydraulic products Job Profile : Carried out manufacturing processes of hydraulic jacks, pumps, cylinders, pistons, devices & systems and hydraulically operated equipments/machines in Precision machine shop (Conventional & CNC?s, materials EN-8, EN-9, EN-18, EN-24, Aluminium, Brass), Weld shop (AC/DC Machines) and Assembly line in robust/dust free assembly shop for various Airlines & Aeronautical companies,Defense,Indian Railways,Heavy Engineering Industries,Cement plants, Paper Industries, Mining & Coal Industries,Nuclear Plants etc. Handled CNC operation & programming for machining/turning centers and trouble shooting. Conducted production planning & control and determined capacity in terms of jack units of Products;Vendors selection and performance monitoring /Quality performance rating & Quality system development for purchase. Conducted Manufacturing Process Design, Method study, Time study, Plant layout Laid down welding procedures and monitored welding on shop-floor; prepared weld plan for a variety of jobs involving sequences of fabrication; visualized fabrication sequences. Selected Accomplishments: Significantly contributed in Productivity improvement, Training & testing of metal arc welders Efficiently conducted NDT to eliminate welding defects Summary Results-driven and dedicated professional having over 22 years of experience in leading operations involving medium-to-large sized Manufacturing environments Possess in-depth understanding of manufacturing process, manufacturing engineering, quality, methods of assembly, maintenance of machines and production management Expertise in strategic planning and scheduling to meet pre-set production targets, enhance operational efficiency and optimize OEE Possess a balanced & combined leadership abilities & managerial skills to lead a large manufacturing set up and to absorb new technologies to find innovative and cost effective solutions in manufacturing Track record in devising and implementing Continuous Process Improvements to minimize waste and reduce costs while ensuring production quality, timely delivery and customer satisfaction Future Goals: Growth ________________________________________________________________________________________