plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 3/10/2025 4:56:12 AM ________________________________________________________________________________________ RefNo: CA - 28678 Gender: Male Age: 50 Designation: Manager Maintenance Highest Education Level: Diploma Current Gross Salary: 650000 650000 /Annum Preferred Location: Pune Notice Period: 30 Days Education Details: Diploma in Electrical Engineering in 1998 (Maharashtra State Board of Technical Examination) Skill Sets: Maintenance Management, Solution Optimization, Automotive Plastic Moulding, Die Cast Moulding (DCM), Breakdown Analysis, Revenue Growth, Process Improvement, Quality Control Work Experience: 24.3 Work Experience Details: Manager Maintenance Oct 2015 to Apr 2020 Company Profile : Manufacturers of Automotive Plastic Mold Components for Damler, Volvo, Piaggio, AL. Job Profile : Effective Trouble shooting and preventative maintenance of Robotic and Non Robotic Injection Molding Machine, Dehumidifier, Hopper Drier, MTC, Loader, HRS system, Granulators, Mirror plant machines and Utility Equipment etc. with proper planning and co-ordination with Maintenance team. Implementation of Kaizen cycle interlocking system to Plastic Injection Molding machine and its component for smooth running of machine and production of defect free product assuring quality. Poka-yoke system implementation done for Plastic Injection molding machine by giving UPS back up to PLC which helped reduce downtime of molding machine during electrical failure. This has also helped in decreased in PLC card failures thus reduction in cost of PLC components. Preparation of MIS and annual budget for maintenance. Effective execution and monitoring of spares and consumables of Molding machines & utilities for maintenance. ISO documentation, EMS, OHSAS, TPM activities for maintenance. Management of Effluent treatment plant by closely monitoring various chemical dosing system required for maintaining pH-7 of water. Also looked after routine, preventive, predictive maintenance activity of same. Corrective actions against repetitive breakdown and record in machine history card has helped us in reducing the breakdown of machines. Took necessary action to achieve MTBF & MTTR KPI targets. Highlights: Cost saving project related to electricity units consumption saving 18% after providing a VFD on screw type air compressor. Reduced cost in PLC component by effective implementation of Poke-yoke system. Implemented best practices for effective maintenance realizing improvements in efficiencies, risk, and less business interruptions Have a credit of starting scraped injection molding machines. Manager Maintenance Aug 2011 to Sep 2015 Company Profile : Manufacturers of Automotive Plastic Mold Components for Bajaj Auto, Volkswagon, Scoda Auto India Ltd., Varroc etc. Job Profile : Implementation of PokeYoke system in Hot Runner System with its sequential timer and modification in electrical system to reduce machine down time. Plan, attend, monitor, guide and co-ordinates to maintenance team for trouble shooting and preventive maintenance of robotic, non-robotic Injection molding machines, Dehumidifier, Hopper drier, MTC, Loader, HRS system, Granulators etc. Preparation of MIS and annual budget for maintenance. Execution and monitoring spares and consumables required for Molding machines & utilities for its maintenance. Kaizen done for Hopper drier hooter provided for hopper temperature variation & also hopper temp. timer provided for material drying cycle time and Machine cycle interlocking for MTC temperature variation etc. ISO/TS documentation and TPM activities for maintenance. Plan, attend and monitor preventive and predictive maintenance activities. Management of Effluent treatment plant by closely monitoring various chemical dosing system required for maintaining pH-7 of water. Also looked after routine, preventive, predictive maintenance activity of same. Corrective actions against repetitive breakdown and record in machine history card Handled team of 22 people. Highlights: Reduction in machine breakdown time for Plastic Molding machine by improvement in Preventive and Predictive maintenance. Member Maintenance Level - V Feb 2008 to Jul 2011 Company Name : Minda SM Techno Cast Limited Company Profile : Manufactures of Automobile Aluminum and Zinc die casting components for Bosch, TML, Mahindra and Mahindra, etc. Job Profile : Handled HPDC and LPDC machine with capacity ranging from 80T to 120T. Execution of trouble shooting, preventive and predictive maintenance of low pressure die casting machines make Toshiba and LK machineries, Electrical furnaces, fuel fired furnace, Gas fired furnaces, sand shell core machines, Air compressor ,Air dryer, DG sets, HVAC system. Monthly MIS reporting to top management. Total productive maintenance exposure and ISO documentation compliance for maintenance department. A cost saving project completed in fuel fired furnaces, electrical deep heaters is installed in a zinc metal pot, controlled the fuel consumption and saved the fuel cost, but this affects electrical consumption increased but electricity cost is lower than fuel cost. Installed Die-Coat Level Controller system in Die-Coat tank which helped in reducing manual error for monitoring Die-Coat level in tank. Cost saving project by applying the VFD drive in air compressor, savings the electricity units in Loading & Unloading for air compressor.?Corrective actions against repetitive breakdown and maintain records in machine history card. Senior Engineer Maintenance Aug 2003 to Jan 2008 Company Name : Varroc Lighting Pvt. Ltd. Company Profile : Manufactures of Plastic Mold components for Bajaj Auto, Hero Honda, TATA motors, etc Job Profile : Plastic Injection machine handled from 100T to 320T, make L & T Demag Hydraulic and servo drive. Preparation of MIS for maintenance. Kaizen in Glass Convexing machine bed height increased to reduce the machine cycle time. Handle TPM activity and ISO/TS documentation for maintenance. Execution of new machine installation, commissioning and handed over to production after trial. Effective trouble shooting, preventive and predictive maintenance of Plastic molding machines, Hopper dryer, dehumidifier, Loaders, MTC, Vacuum metalizing machine, Glass con-vexing conveyor, hydro pneumatic Presses, lift, HVAC system ,water treatment plant, Air compressor, Air dryer, DG set, Water treatment plant, ETP plant etc. Poka-Yoke, Automation in tail lamp testing conveyor line, an electronic controller controls the output supply to conveyor- motor through VFD, while the photocell sense the lumens of lamps transmits the signal to electronic controller, and controller may make & break the supply of conveyor. Effluent treatment plant, process monitoring chemical dosing, Monitor, culture development PH-7 value also routine, preventive, predictive maintenance activity. Corrective actions against repetitive breakdown, action against the repetitive breakdown and record in machine history card. Engineer Aug 2000 to Jul 2003 Company Name : Nova Dyestuff Industries Pvt. Ltd Company Profile : Manufactures of Dye and Dye Intermediates. Job Profile : Dyes manufacturing unit chemical stirring vessels, sand mill, Fluid bed dryer, Spray dryer, Ice plant, Chilling plant etc. Attend routine, Preventive and predictive maintenance of dyes intermediates process stirring vessels, Sand mills, Fluid bead dryer, Spray drying plant, Ice plant etc. Effective trouble shooting of VFD make delta for Spray drying plant, Ice plant. Daily monitoring, record the electricity and Fuel consumption data. Execution and procurement of Machine and utility consumables. Corrective actions against repetitive breakdown and record in machine history card. Routine preventive maintenance of dye intermediates process stirring vessels, sand mills, fluid bead dryer Ice Plant. Effluent treatment plant, process monitoring chemical dosing, Monitor, culture development PH-7 value also routine, preventive, predictive maintenance activity Trainings Attended TPM implementation plant wise training attended by the guidance of Mr. Y. Yamagucchi Attended PLC make-Siemens Simatic S7 -300 training course. Effective Communication Skills. VFD delta, Rexroth, Quma, Bamular trouble shooting. Building Management system (BMS) & Fire fight equipment. Small Improvement Air dryer unit gas (R134a) cooling by blower fan operation controlling by a pressure switch mounted in gas line. The pressure switch operated by the gas pressure difference system. Gas cooling fan ON at 300psi and OFF at 250psi, At 250psi pressure if cooling fan ON the liquid form gas circulation in the cooling tube, gas compressor takes current high and the gas compressor winding open due to high current. If at 300psi pressure if cooling fan OFF the vapor form gas circulation compressor takes low current and the life of compressor is increased. In huarong SFC 150T, machine a VOITH make hydraulic pressure pump internal leakage pump not took the required speed/pressure due to shaft, side walls, oil seal, ?O? ring wear, tried to repaired but not succeed. A same specification, Eaton make hydraulic pressure pump mounted save Rs. 1.89Lacks., Eaton make pump cost is Rs. 18000. And VOITH make pump cost is Rs. 2.07Lacks. Automation in Borwell water shifting pump and modification in water line saving electricity cost Rs.59178/- per year, and water consumption saving 4992 KL per year. In M300, CN100, Bolero housing mold a HRS, core, mold-machine operation cycle interlocking a male-female pin type connector is provided for time saving and 100% surety not to interchange the wiring connections by shift new technical person. To minimize the assembly ovens heating losses, taken modification by the requirement of quality person for 100% technical specification ok as well as defect free product. Profile Summary 20+ year of experience in Maintenance of Automotive plastic molding, Die cast molding and Chemical Industries equipment. Effective trouble shooting, program cycle interlocking, automation and modifications of plastic molding machines for production of defect a free quality product. Experience in Programmable logic controllers such as Siemens Simatic S7-300 series, Messung, Allen Bradley etc. Experience in variable frequency A.C. drive such as Delta, Rexroth, Quma Worked as a member of ISO/TS 16949 committee and also was chairperson of JH and PM pillar in Total Productive Maintenance (TPM) office. Experience in implementation of Poka-yoke, Kiazen and TPM at all possible stages in Maintenance activities. Experience in installation, commissioning and testing of new machines as per instructions and handover to production department. Ability to handle electrical inspector?s annual inspection process. Planning, managing and controlling the maintenance budget. Estimation of annual budget for machine spares, electricity, fuel and water for maintenance department. Study the effectiveness of breakdown, analysis of repetitive breakdown and take the necessary action against breakdown and add its details into a machine and equipment history card. Plan, attend and monitor EMS and Safety audits for plant and machineries. Compliance of cost saving projects related to electricity, fuel, and water. Monitor and control power factor from MSEDCL to take monthly incentive in electricity bill. Hands on experience to solve machine breakdowns of Plastic molding machines, Low pressure die casting machines, Gravity die casting machines. Utility machines for plastic molding, Heat treatment furnaces, Electrical, Fuel, Gas fired furnaces, AHU, Chiller, Raw water and Effluent treatment plant, Solar plant etc. Ability to handle 22 peoples team in maintenance department. Take necessary actions to achieve early KPI?s targets MTBF, MTTR. ________________________________________________________________________________________