plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 12:21:08 AM ________________________________________________________________________________________ RefNo: CA - 28860 Gender: Male Age: 54 Designation: Production Plant Head Highest Education Level: Diploma Current Gross Salary: 1500000 1500000 /Annum Expected Gross Salary: 1600000 1600000 /Annum Preferred Location: Gujarat Notice Period: 15 Days Education Details: Post Diploma in Plastics Mould Design, CIPET, CIPET, 1992, Skill Sets: Production management professional with over 23 years experience in large, fast-paced, multi-line facilities. Proven track record of achieving sustained improvements in quality, cost and delivery functions. Strategic Operations Management, Quality Assurance, Process Analysis, Process Improvement, Ream Building, Customer Service, Risk Management, Cost Reduction & Budgeting, Strategic Planning, Resource allocation Work Experience: 27.1 Work Experience Details: Production Plant Head Sep 2015 to Apr 2020 Company Profile: Manufacturing of windmills Research and development of new products, Installation and commission of wind turbines Job Profile: Develop and execute production schedules based on business demands Maximize effectiveness of production team, equipment and materials to produce multi-line products within planned schedules while reducing costs Manage high volume manufacturing of more than X products per month Attain a sustained improvement of X% in productivity over the last year Develop and track cost improvement projects to reduce production costs by 10% Increase production accuracy by 95% Lead, develop and evaluate production staff of 12 members Manage activities related to strategic purchasing to minimize operating expenses Control inventory and raw material handling Ensure safe work environment through implementation of safety awareness programs and compliance with OHSA Design, implement and audit quality control processes Manage scheduling of dispatch dates for all incoming orders Responsible for a 100% reduction in missed shipments Cost, plan and control a perating budge Sr. Manager June 2011 to December 2012 Job Profile To plan and ensure availability of resources towards the achievement of rated capacity of the plant within stipulated period of commencement of commercial production by managing the Men, Machines & Materials in a very systematic manner. Overall responsible and accountable with ownership for Production of the Plant in stipulated time and cost framework. Ensure plant equipment & machineries are maintained to the optimum standards through periodic preventive maintenance schedules. Ensure optimum utilization of the resources - Man, Machines & Materials. Ensures timely establishment of High quality Standards and Safety Standards & norms. Proposing the annual budget for the entire plant keeping in view the operational requirements and ensuring operational costs are strictly within budget. Reviewing, monitoring and controlling the Budget vs actual expenses To take initiatives towards process improvements and reach to zero defect stage. Ensure steps towards waste management and control. To provide support & guidance to the team members by enabling building up a cohesive team and motivate all towards working/achieving the common organizational goal. To keep track on manufacturing trends in Nacelle manufacturing. Review and dovetail corporate level strategic plan and take actions to enhance and sustain targeted level of performance benchmarks. Manager Production September 2005 to June 2011 Company Name: Suzlon Energy Limited Job Profile To plan and ensure availability of resources towards the achievement of rated capacity of the plant within stipulated period of commencement of commercial production by managing the Men, Machines & Materials in a very systematic manner. Overall responsible and accountable with ownership for Production of the Plant in stipulated time and cost framework. Ensure plant equipment & machineries are maintained to the optimum standards through periodic preventive maintenance schedules. Ensure optimum utilization of the resources - Man, Machines & Materials. Ensures timely establishment of High quality Standards and Safety Standards & norms. Proposing the annual budget for the entire plant keeping in view the operational requirements and ensuring operational costs are strictly within budget. Reviewing, monitoring and controlling the Budget vs actual expenses To take initiatives towards process improvements and reach to zero defect stage. Ensure steps towards waste management and control. To provide support & guidance to the team members by enabling building up a cohesive team and motivate all towards working/achieving the common organizational goal. To keep track on manufacturing trends in Nacelle manufacturing. Review and dovetail corporate level strategic plan and take actions to enhance and sustain targeted level of performance benchmarks. Project Undertaken Tail Thickness optimization @ RBU. Zero Series Production of 1.25 MW Blades; Retrofitting & design implementation for 2.1 MW & 1.5 MW blades - @ RBU Zero Series production support for 2.1 MW blades Repower blade Mould installation & prototyping of Blades -India. Design, Develop and successfully implement & execute In built Nose bonding cap Mould which help to reduce paste consumption and reduce weight of the blade. Leading in Implementing 5S & KAIZEN at work place. "Core team member of CFT Review meetings for Process & tooling?s related documents. Core team members during established PFMEA Showcased expertise in the process by reducing processing time, resulting in drop in the optimization time for setting production line. Introduced the vacuum leak detector device for checking leakage in Vacuum bag. Trouble shooting. Manager Production Aug 2004 to June 2005 Company Name : SPA Packaging U Ltd, Job Profile Established Man, Machine & Material Management required for smooth functioning of the plant. Defined method & temperature parameters for Production line setup for 16 No?s multilayer Extrusion film plant, 2 No?s Rotogravure Printing, 2 No Flexographic Printing, 4 No?s Slitting machine. Achieved set Production targets & escalated important issues needing concern to the top management. Attended reviews & meetings in order to analyze productivity & set standards for quality improvement Maintained & kept records for daily, weekly & monthly Production records & maintenance of machinery. Responsible for troubleshooting of problems faced during Production Manager Production Sep 1998 to July 2004 Company Name : EDEN high-tech films Pvt Ltd. Job Profile Established Man, Machine & Material Management required for smooth functioning of the plant. Defined method & temperature parameters for Production line setup for 2 No?s multilayer Extrusion film plant, 2 No?s High speed Rotogravure Printing, 2 No?s Lamination, 4 No?s Slitting machine, 4 No?s Pouch & Bag making machines. Achieved set Production targets & escalated important issues needing concern to the top management. Organize and Attended reviews & meetings at different level in order to analyze productivity & set standards to enhance quality. Maintained records for daily, weekly & monthly Production & maintenance of machinery. Responsible for troubleshooting of problems faced during Production. Prepare Training Schedule and Organization Training to Supervisors & operators Achievement Develop New Products for different packaging for many products such as Oil, Shampoo, Wafers (Nitrogen Packaging), Salt etc Established Full-fledged in house Laboratory for testing (Dart Impact, Tensile strength, Elongation, Peel off strength, Adhesion coating, ink shed matching) incoming material and in process quality of the product Manager Production April 1996 to May 1998 Company Name : Jet Print Ltd, Job Profile Established Man, Machine & Material Management required for smooth functioning of the plant. Defined method & temperature parameters for Production line setup for 16 No?s multilayer Extrusion film plant, 2 No?s Rotogravure Printing, 2 No Flexographic Printing, 4 No?s Slitting machine. Achieved set Production targets & escalated important issues needing concern to the top management. Attended reviews & meetings in order to analyze productivity & set standards for quality improvement Maintained & kept records for daily, weekly & monthly Production records & maintenance of machinery. Responsible for troubleshooting of problems faced during Production Production Engineer March 1994 to April 1996 Company Name : Akar Laminators Ltd, Job Profile : Supervised the daily set-ups and start-ups of production equipment Supervised the assembly and packing of high volume runs Integrated and developed new team members Implemented preventive maintenance program for production facilities Monitored safe work practice procedures to maintain an injury-free and efficient production facility Conducted quality control inspections Achieved a consistent record of improving production runs and reducing costs As Trainee Engineer Aug 1992 to March 1994 Company Name : Cadilla Hospital Products Ltd. Company Profile : Manufacturer of Hospital Products Job Profile : Supervised the daily set-ups and start-ups of production equipment Supervised the assembly and packing of high volume runs Integrated and developed new team members Implemented preventive maintenance program for production facilities Monitored safe work practice procedures to maintain an injury-free and efficient production facility Conducted quality control inspections Achieved a consistent record of improving production runs and reducing costs Demonstrated ability to: Effectively lead, coach and develop a large work team to accomplish operational objectives. Identify, diagnose and resolve operational, manufacturing and maintenance problems within deadlines. Plan work flow, manage multiple priorities and meet daily production targets while consistently reducing downtime. Develop new procedures and processes to improve production accuracy. Set up health and safety audit procedures and improve safety efficiencies. Competently utilize Lean Manufacturing, Six Sigma, SPC and related process improvement techniques to ensure the most cost-effective manufacturing process. Establish and maintain acceptable quality levels for all assigned products. Interpret and develop reports including standard operating procedures. Efficiently set and control operational budgets. ________________________________________________________________________________________