plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 3/10/2025 4:53:18 AM ________________________________________________________________________________________ RefNo: CA - 29105 Gender: Male Age: 58 Designation: General Manager Plant Operations, Production & Projects (Plant Head) ? Highest Education Level: Masters - Degree Current Gross Salary: 2300000 2300000 /Annum Notice Period: 45 Days Education Details: MBA (Operation) Indian Institute of Business Management, Pune. Skill Sets: Over 25 Years hands on experience in Production, projects, Statutory compliances, Factory administration, production planning and scheduling, plant maintenance, Product development, machine building, installation & commissioning of film extrusion(BOPP film Plant,CPP film Plant, blown film Plant, PE cast stretch film), Metaliser m/c, Gravure printing, Gravure lamination, Gravure coating, pouching, confectionery packaging machines & flexible packaging machineries & utilities Plant operation, Plant Administration and safety, Production, Product development, Quality, maintenance, Projects, Installation and commissioning, of Film Extrusion Plants, packaging plant and machineries. Plant Operation, team building & sales coordination. Machine building.( Rotogravure printing,C.I flexo printing,lamination,slitting and confectionery packaging machines) Work Experience: 32.1 Work Experience Details: General Manager Plant Operations, Production & Projects (Plant Head) ? Since Sep 2016 Company Profile: Manufacturer of Multilayer Cast PP Film, Blown Film, TQPP,Stretch film,XLPE,EPE foam,PP flute board, Bubble guard sheet,PP stationery film. Job Profile: Specialized skilled in Production, Projects, Installation, Operation, Administration & maintenance of BOPP plant (Bruckner) CPP Plants, Blown film Plants, Rotogravure Printing M/C , Laminating M/c.Slitting M/c, Pouch Making m/c.Coating m/c,Metaliser (General vaccum,Applied materials) m/c, Chiller compressors, maintenance & operation. Thermo packs, AHU, ETP, STP, Air compressors, Generators and Plant air conditioning system & Utilities. Handling production planning and scheduling, workmen allocation, Performance Monitoring and achieving the periodic production targets based on sales projection. Implementing QMS. Conducting daily production meeting. Ensure 100% compliance to Safe Operation of Plant under various applicable laws is complied with safety. Develop a safe work culture among the Plant team. Handling customer complaints. Cost efficient operation in terms of raw material consumption, yields, wastage and use of energy and power. Judicious use of manpower, RM, Maximizing production. Delivery schedule (OTIF) on customer priority. Adherence with the quality standard and delivering consistent product quality. Reviews quality margin reports to minimize costs. To maximize profitability through innovative products. Manage all tasks related to production, operations, stocks, dispatch, packing, order execution, quality, manpower & labor, safety, all day to day tasks. To manage and improve plant utilization & efficiency in all areas like Production, Operation, Inventory, Quality etc. Develop ownership among team members, and motivating team members for productivity and performance. Encourage use of new techniques and focus on fact based problem solving. Providing for training and refresher training, and recommending professional development opportunities to team members. Improve manpower utilization within existing departments and processes. Team Development and Partnership building. Conducting performance appraisals, including communication with subordinates. Initiate plans and processes which minimize manufacturing costs and create systems and processes. ` Ability to work in challenging work environment and have the ability to drive people to meet targets Defining, implementing and reviewing the systems, staffing and training to optimize performance and to achieve strategic objectives. Training calendar for team member. Providing guidance on performance standards and policies and procedures for the department. Preparing MIS reports to facili General Manager Projects, Production & Plant Operations June 2011 to Sept 2016 Company Profile : Is an ISO 9001-2000 certified Company. Deals with ?Flexible Packaging? Sector. Manufacturer of Multilayer BOPP, CPP& PVC cast Film Job Profile : Responsible for day to day planning of men, materials, machineries preventive maintenance, predictive maintenance& breakdown Maintenance of machines, Plant & Utilities. BOPP plant (Bruckner) CPP Plant, Metalizer plant, Rotogravure Printing M/C (India), Laminating m/c, Slitting M/c, Pouch Making m/c. Coating m/c, Chiller compressors, specialized skilled in projects, installation, maintenance & operation. Thermo packs, AHU, ETP, STP, Air compressors, Generators and Plant air conditioning system. Senior Manager (Production, Plant Operation, Maintenance & Projects) ? Oct 2009 to June 2011 Company Name : Jhaveri Flexo India Ltd. Company name : Is an ISO 9001-2000, BRC-IOP and HACCP certified Company. Deals with ?Flexible Packaging? Sector. Manufacturer of Multilayer (05 Layers) co-extruded Cast PP Films, Blown Film(03 layer,05 layer),PVC cast over wrap film and Film converting. Job Profile : Projects, Operation & maintenance. Responsible for day to day planning of men, materials, machineries preventive maintenance, predictive maintenance& breakdown Maintenance of machines, Plant & Utilities. Rollimax make 8 colures Rotogravure Printing M/C (India), Nordmecanica Laminating M/C. (Italy), slitting.(Italy),Pouch Making m/c.Cast Polypropylene M/C. G.C make (Italy).Chiller compressors Specialized skilled in projects, installation, maintenance & operation of multi layer co-extruded CPP,05 layer blown film plant (Collins Italy),03 layer BFL plant reifenhauser (Germany).PVC cast M/C (Canada),PE Cast m/c (Collins ,Italy),ECL (Funcky,Taiwan) Thermo packs, AHU, ETP, STP, Air compressors, Generators and Plant air conditioning system. Identifying root causes of breakdown & minimizing repetitive failures. Achievements:- Modified Process machines and made operator friendly hence reduced breakdowns, wastages, improved products quality and target for in time deliveries. Responsible for installing & commissioning of blown film plant, printing m/c, CPP m/c, of new packaging plant project and completed successfully within the specified budget & timeline. Deputy Superintendent (Operation & projects): ? 2004 to 2009 Company Name : Multinational Hutamaki Paper Products Ltd, Company Name : A flexible packaging giant ISO 9001-2000, BRC-IOP and HACCP certified organization. Deals with ?flexible Packaging? sector. Manufacturer of film converting & packaging machineries. Job Profile : Effective planning & implementation of preventive maintenance & breakdown activities of Plant, Machineries & Utilities. Rotomac 8 colours & 7 colours rotogravure Printing (Italy), Nakajima 8 colours, 3 colours rotogravure Printing machines (Japan), Nordmecanica Simplex, Duplex & Triplex Laminating m/c (Italy). Hot melt MBSRL (U.K). Titan slitters (U.K). General vacuum Metalizer m/c (U.K), Datwaylor engravers m/c (Swiss), Heaford Proofing m/c (U.K), Polish master m/c, Chrome M/c, Dechrome m/c, Electro Plating m/c, Flexo Printing (Canada), Shrink sleeve m/c Cuttings & Seeming m/c Fuji (Japan & HCI Taiwan), Pouching m/c Nishibe (Japan) & Paper shetter m/c Gelatin (German). Cerutti 10 colors Printing m/c, SAM 08 colours Printing m/c. Air compressors, AHU, ETP, STP, Chiller Compressors, Thermo packs, Generators and Plant air conditioning system. Achievements:- Modified Process machines and made operator friendly hence reduced breakdowns, wastages, improved products quality and target for in time deliveries. Responsible for installing & commissioning of Rs. 750 millions of new packaging plant project and completed successfully within the specified budget & timeline. Assistant Manager Product Engineering 2001 to 2004 Company Name : Vista Paper & Chemicals (P) Ltd. Company Profile : An ISO 9001-2000, BRC-IOP and HACCP certified Company. Deals with ?Flexible Packaging? Sector. Manufacturer of Multilayer Cast PP Films and Film converting. Job profile: Projects & production. Responsible for day to day planning of men, materials, machineries preventive maintenance, predictive maintenance& breakdown Maintenance of machines, Plant & Utilities. Expert make 8 colures Rotogravure Printing m/c (India), Nordmecanica Laminating m/c. (Italy), slitting euromac (Italy), Pouch making m/c. Cast Polypropylene m/c( G.C make) (Italy) . Chiller compressors, Thermo packs, AHU, ETP, Air compressors, Generators and Plant air conditioning system, General vacuum Metalizer m/c (U.K) Specialized skilled in projects, installation, Opration & maintenance of multi layer CPP M/C. Identifying root causes of breakdown & minimizing repetitive failures. Cost controlling system. Working in line with Production team. Worked as Associate production for the period 2003-04. Achievements: - Successfully eliminated m/c related problems of newly developed CPP Film Product at Overseas Markets (Kenya, Tanzania, Uganda & Mauritius) with marketing team. Worked effectively in P.P.C. dept., Production Dept., Technical Service Dept. Departmental operating procedures. Work instruction format. Improved efficiency and standard production hours. Target dates to utmost satisfaction of customers. Production Manager 1998 to 2001: Company Name : A.M.P Rose (p) Ltd. Company Profile : Manufacturers of plant and machinery for the confectionery and Packaging industry. Job profile: Machine building, installation & commissioning. Responsible for assembly, installation and commissioning of Rope Sizers, Batch Rollers, 5 IST machines, Pillow pack machines, EW5 Nagema machine, Super 42 BG machines, GDR 8 & 10,Form Fill and Seal machine with multi head weigher. 7 IST, RF750, Role wrap machine and Bagging Machine & having hands on experience in building & installation. Training the customer staff operation and maintenance of the packaging machines. Man and material planning for every quarter of the year. Identification of man-hours & Utility maintenance. Furnishing critical storage list Follow up with vendors /suppliers to receive the material against schedules time. Coordinating with the QC personnel for inspection clearance of materials received from vendor. Coordinating with the stores department for clarifying of stocks of materials, drawings credits and inventories. Cost controlling system. Heading the department consists of 30 supervisors and non-supervisory personnel. Designing feed back. Preparation of production schedule. Achievements: - Target dates to utmost satisfaction of customer. Departmental operating procedures. Work instruction format. Build sequence. Process sheet. Online quality control. In line with ISO 9002 system. Improved efficiency and standard production hours. Senior Engineer Assembly 1992 - 1998: Company Name : Expert Industries (p) Ltd. Company Profile : An ISO 9001 company who are leading manufactures of packaging machineries, Rotogravure printing machine, Wet and dry laminating machines, slitting machines, Flexo graphic machines (C.I, Stack type) and Coating machines with PLC controlled drive system -Allen Bradley, USA and ABB Germany. Job profile: Machine building, trail run, installation & commissioning. Monitoring the materials (Raw/Finished) required for assembly. Assembly, Installation, commissioning of above machines at customer?s place. Preparation of production schedule. Furnishing critical shortage list. Work order control system & feedback. Heading 25 supervisory and non-supervisory personnel. Hands on experience in building & installation of above machineries. Training the customer staff on operation and maintenance aspect of the packaging machines at customer premise. Major Projects under taken: R.T.Packaging Ltd (Faridabad),Sharp Industries Ltd (Mumbai), M.H.Packaging Ltd (Ahmadabad), Vikas Laminator Ltd (Noida), Multi flex lam print (Mahad), Kothari Products Ltd (Kanpur), Ampro Packaging (Hyderabad),Champion Packaging (P) Ltd (Bangalore), Victory Lamination Ltd (Chennai), Premium Packaging Ltd (Kanpur), Parle Products Ltd (N. Delhi), Pradeep poly Laminator (Pune), Max India Ltd (Chandigarh). Professional Competencies: Creativity, Continuous Improvement, Quality orientation, Analytical thinking, Decision making, Work management, Planning and organizing, Safety health and environment, Influencing and Impact, Intercultural orientation, Commitment. Self-starter, Technically Competent, Ready to shoulder challenging jobs. Ability to work in diverse cultural skills. Aptitude to learn the latest. Ability to be flexible and adaptable to changing demands Leadership Competencies: Innovativeness, Entrepreneurial Action, Change orientation & management, Organizational Awareness, Conflict management, Delegating, Team player, Loyal, Dedication. Ability to work effectively with good interpersonal skills and people management, achieving fixed target, good communication skill, self-motivated, Commanding & Strong Leadership skill. Ability to challenge but retain colleagues support. Future Goals: Wishing to take job responsibilities that would help me in becoming an effective manager shouldering multiple responsibilities, handling task effectively with the available resources, to learn Update and to keep in touch with the latest technological changes and contribute to the prosperity and growth of organization. ________________________________________________________________________________________