plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 3/10/2025 3:53:46 AM ________________________________________________________________________________________ RefNo: CA - 29168 Gender: Male Age: 45 Designation: Plant Head Highest Education Level: Graduate - Degree Current Gross Salary: 1400000 1400000 /Annum Preferred Location: Theni Notice Period: 30 Days Education Details: Diploma in plastic technology from V.S.V.N Polytechnic College Autonomous, Virudhunagar, Tamilnadu. Year of Completion ? 2002. Skill Sets: Well versed with Windows, MS Office, Auto CAD 2004 and Internet Applications. Work Experience: 25.1 Work Experience Details: Plant Head Since Nov 2018 Job Profile : Manage the overall production, maintenance of the Injection moulding machines Windsor 800Tons ? 100 Tons,Ferromatic 600T ? 150T. Blow Moulding Machines CMP 250 Mls ? 5 Ltrs. Managed the maintenance of various types of Utilities Chillers, Cooling Tower, Compressor and also the Injection Molds. Successfully reduced the manpower with increased quality output and provided better inventory control All new Projects ( Ashok Leyland, Ford, Hyundai, Ford Plastic Automobiles Parts ) handling and mould preparation and mould development as per OEE standard and new mould trail. Costing sheet preparation for part and Moulds as per customer specified sheets and get approval from the customer. Inputs given to the Mould makers to suit the mould in our machine capacity and easy mould functions. Lead the CFT team and core functions activities for cost savings. Fix suitable Mould maker and planning the Lead Time of Mould to be prepare and follow up. Design development and coordination with Customer and Mould makers. Plant Manager Jan 2015 to Aug 2018 . Job Profile : Manage the overall production, maintenance of the Blow moulding machines Tongda 6 head double station and Injection Moulding Haitian 500T ? 250 T, Ferromatic 600T ? 150T. Overall Operations Management incl. Production Planning and scheduling Maintenance, QA, HR, Safety, Housekeeping, Materials Management & adherence to all statutory requirements. Conduct the morning meeting with technical team and analyzes past 24 hours activities and present day. Preparing the costing sheets for new products in line with company norms and implement. Customer Support & Supply Chain Management. Management Information system including report to Directors. Profit centre Management Continuous Improvement Lead the CFT Team and implement the core functions with proper study and analyse. Reduce the operation costs with utilise the high efficiency of sources. Material Planning and Purchasing & Cost saving through better Materials & Purchase Management Recruitment of Personnel in close co-ordination with higher ups Participating and actively contributing in long term growth plans Review daily Plan vs actual and report variance Analyse Operation expenses of all activities and ensure that the costs are controlled. Plan activities which increases efficiency of the plant. Evaluated internal resources those would support growth plan for the company. Deputy General Manager ( DGM Production ) Jan 2013 to Dec 2014 Company Name : Manika Moulds Private Limited. Job Profile : Overall Operations Management incl. Production Planning and scheduling Maintenance, QA, HR, Safety, Housekeeping, Materials Management & adherence to all statutory requirements. Conduct the morning meeting with technical team and analyses past 24 hours activities and present day. Preparing the costing sheets for new products in line with company norms and implement. Customer Support & Supply Chain Management. Management Information system including report to GM & VP Corporate. Profit centre Management Continuous Improvement Lead the CFT Team and implement the core functions with proper study and analyse. Reduce the operation costs with utilise the high efficiency of sources. Material Planning and Purchasing & Cost saving through better Materials & Purchase Management QMS Implementation ( Including but not limit to ISO 9000/ ISO 14000 / TS 16949 / 5S accreditation ) Recruitment of Personnel in close co-ordination with higher ups Participating and actively contributing in long term growth plans Review daily Plan vs actual and report variance Analyse Operation expenses of all activities and ensure that the costs are controlled. Plan activities which increases efficiency of the plant. Evaluated internal resources those would support growth plan for the company. Ensure the material availability on time. Works Manager & Sr. Manager New Product Development & Project Incharge July 2010 to Jan 2013 Company Name : Karnataka Plascom Engineering & Plastics Ltd. Job Profile : Manage the overall production, maintenance of the Injection moulding machines Windsor 800T ? 150 T,Ferromatic 600T ? 150T. Managed the maintenance of various types of Utilities Chillers, Cooling Tower, Compressor and also the Injection Molds. Successfully reduced the manpower with increased quality output and provided better inventory control resulting savings. All new Projects ( Wego.Apache,Star Sports& Asean )for TVS Motor company handling and mould preparation and mould development as per TVSM standard and new mould trail. Costing sheet preparation for part and Moulds as per customer specified sheets and get approval from the customer. Inputs given to the Mould makers to suit the mould in our machine capacity and easy mould functions. Lead the CFT team and core functions activities for cost savings. Fix suitable Mould maker and planning the Lead Time of Mould to be prepare and follow up. Design development and coordination with Customer and Mould maker. Prepare the PPAP for new moulds and Activity Chart. Submit the First piece inspection report as per drawing and discussion for further development. New Project Development Manager, Understand the mould drawing and develop the mould by design coordination. Asst. Factory Manager Mar 2007 to May 2010 Company Name : Polytank (Gh.) Ltd, Job Profile : Supervised the overall production, maintenance of the injection molding machines Sumitomo 80T-260T , Jetmaster 218T/468T(China), Husky, Omega660(FMI) , Blow Molding M/Cs CMP 1LTR to 30 LTR,Jagmohan m/c. & Pet Blow Molding M/Cs Chum power (Taiwan), Sidel (India) Managed the maintenance of various types of Utilities Chillers, Cooling Tower, Compressor and also the Injection Mold, Blow Mold. Successfully reduced the manpower with increased quality output and provided better inventory control resulting savings. Introduced the Crate project and lead the market in Ghana with MNC Companies like Coca Cola, Guinness, ABL & House hold crates. Thin wall containers manufacturer & 5 colour offset printing with UV system in KASE Equipments, USA Introduced PET Preform manufacturing and blowing with robot control Viewer strip line introduce in exciting blow molding m/c successfully. Got an increment during raise the production Tonnage from 300 Tons to 6oo Tons in 2010.( with in 1 year). Sr. .Production Manager Jan 2005 to Mar 2007 Company Name : Karnataka Plascom Engineering & Plastics Ltd., Job Profile : Managed the production, maintenance of injection molding machines Ferromatic Sigma 450 &Omega 660 (India), Clf-1000t (Taiwan), Windsor 300-1050(India) & Windsor Polo Series, mold & quality of finished goods. Effeciently Conducted internal audit in various departments with guidance of MR corporate. Efficiently handled material with PS, NYLON, HIPS, SAN, ABS, PC, PP & PVC. Manufacturing Engineering plastics with challenge processing like Nylon, PS in various automobile components. New molds trial taken for Videocon electronics components. Mold maintenance and in house spares prepared. Maintain good quality and hygienic house keeping TVS Motor company appreciate when during Audit. Projects Executed Led the on going project of Six Sigma and STF for Safety and Fire Prevention at KPEPL. Shift Engineer Jun 1999 to Apr 2004 Company Name : MIPAK Plastics Industries Pvt. Ltd. Job Profile : Dealt with machine Like: Windsor SP 80 ? 350 Tons, Super Beads SB-100 ? 250 Tons, CMP 250 ml - 5 Ltr (double station), KAUTEX KEB 15 ? 5/2 Ltr. double station with PLC & MOOG Control.Jagmohan m/c. Significantly attended breakdowns of injection and Blow molding machines & utilities. Handled the daily plant activities reporting to works manager Supervised the overall production operation & ensuring accomplishment of present production targets. Received the Quality standards of ISO 9001-2000 with in six months. Proficiency Forte Project Management: Managing activities right from the conceptualization/development stage to the execution; involving procurement, scheduling, progress monitoring, site management, etc. Responsible for understanding, analyzing problem and giving suitable solutions in project, review, monitoring and status reporting procedures to accurately report progress of the project to the stakeholder Demonstrating strong customer focus and detection in resolving problems, Coordinating projects for the set up standards with accountability for strategic utilization & deployment of available resources. Tracking & implementation of project plans within preset estimate / capital budgets and deadlines and coordinating projects. Preparing and reviewing method statements and work specific quality control plans. Strategic Planning & Management Setting up and managing production operations with a view to achieve business objectives and ensure top line and bottom line profitability. Formulating organizational goals, short term / long term budgets and developing business plans for the achievement of these goals. Production / Manufacturing Minimizing performance bottlenecks for high productivity by maximizing men, material & machine by solving technical problem related to processing, moulds & machines. Identifying scope for: Modifications in equipments, process flow, working practices, consumables, power etc for controlling & reducing conversion cost per unit produced. Implementing various techniques for cycle time reduction, entailing identification of opportunities. Executing cost saving techniques / measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget. Review the action plans planned and report progress. Quality & Process Enhancement Taking stringent quality measures including preparation of necessary documents to ensure compliance with quality standards of ISO 9001-2000 & customer requirements. Identifying scope for: Planning and implementing technological changes to enhance efficiency. Planning and effecting predictive & preventive maintenance schedules of various equipments to enhance the equipment reliability and increasing machine up time. Proactively identifying the areas of obstruction / breakdowns and taking steps to rectify the equipments through application of trouble shooting tools. Operations & Maintenance: Planning and effecting predictive & preventive maintenance schedules for various equipment - Gas detection System to increase machine up time & equipment reliability. Implementing maintenance schedules and carrying out periodic checks to ensure performance of various equipment and maintaining requisite documents for the same. Identifying areas of bottlenecks / breakdowns and taking steps to rectify the equipment through application of troubleshooting tools like root cause analysis. Man Management Directing, leading & motivating workforce and imparting continuous on job training for accomplishing greater operational effectiveness/ efficiency. Working on succession planning of the workforce, shift management activities, appraising the member?s performance & providing feedback. Summary In quest of career enrichment opportunities in Plant Operations & Production/ Manufacturing Planning & Co 20 years of rich experience in Manufacturing, Process Enhancement, Quality Control, Materials Management and Man Management in Plastic Industry. Functional expertise in managing the production operations with key focus on bottom line profitability by ensuring optimal utilization of resources. Rich exposure in Molding, Tooling in Blow Molding, Injection Molding & PET Blow/ injection molding. Completed Diploma in plastic Technology from V.S.V.N Polytechnic College Autonomous, Virudhunagar, Tamil Nadu in 1999. Adept in managing production activities involving resource planning, in-process control, team building, design & development and co-ordination with internal departments. Adroit in process planning & overseeing manufacturing processes such as strategies formation, handling of growth projects, procurement of machineries etc. Well conversant with CNC Programming (Lathe & Milling) DRO Practice. Proficient in Manufacturing of Stamping Tools, Moulds, Plastics components of Connectors, etc. Working Exposure in SAP R/3 Module of PP, MM, MT & ERP. An effective communicator with strong logical, problem solving & organizational abilities. Seizes a flexible & precise approach. ________________________________________________________________________________________