plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 3/10/2025 3:52:00 AM ________________________________________________________________________________________ RefNo: CA - 29478 Gender: Male Age: 54 Designation: Senior Manager- Q.A Highest Education Level: Masters - Degree Preferred Location: Nashik Education Details: Masters in Business studies (M.B.S.) in Production & materials management with first class. Post Graduate Diploma in Business Management (PGDBM) with Higher Second Class. Graduate in Polymer Engineering (B.E. POLYMER) from M.I.T.College, Pune with Second class. Skill Sets: COMPUTER EXPOSURE: Software / Packages ? Ms- Word, Ms- Excel, Internet, Power point. TRAINING UNDERGAON: ISO 9001- 2000 Total Quality Management EVC-RS SHE NIIT?S SWIFT ? JYOTI Building Customer Relation through Effective Communication. Continuous Safety Improvement. Stress management workshop. ISO 9001:2015?Internal Auditors Course. Soft skills. How of Wow. ACHIEVEMENTS: Increased the productivity of calendar production. Developed new testing method. Saved the cost of 1895 KGS of material by effectively handling the customer?s complaint of Rigid PVC Film. Work Experience: 29.7 Work Experience Details: Senior Manager- Q.A. Period- From April-2009 on-wards Company profile- Graphite India Limited is pioneer in the field of manufacturing of Glass-Fiber Reinforced Plastic (GRP) Pipes, Tanks & Special Fittings in India. The Plant was set up in 1989 at Gonde, Nasik. We are the only GRP pipes manufacturers to have their own Resin manufacturing plant for captive consumption only.The Pipes are manufactured by the Continuously Advancing Mandrel Filament Winding Process. We are an ISO 9001 accredited company. Job profile- Responsible to manage the QA functions which includes inspection of all incoming raw materials & its release for production, in process inspection, finished product inspection & its release for dispatch. Monitoring & assuring quality of incoming raw materials, in process materials, bought out items & finished products. Responsible for developing & issuing appropriate ?Quality Assurance Plan? to the customers. Planning & organizing timely calibration of all measuring & monitoring equipment. Liaisoning with BIS authorities for IS Licenses & routine type test renewals as per IS code. Review & study of GRP pipe tenders specifications & national/international standards mentioned therein, preparation of deviations observed & then communicate the deviations to customer through marketing. Ensure total adherence to the product specifications, norms & ensure achievement of norms by all concerned. Updating guidance /reference national & international standards. Responsible for organizing successful conductance of third party/client inspections & to get final dispatch clearance of finished products. Ensuring timely PDI. Operational Knowledge of SAP. Use of quality control tools for analysis. Ensure effective co-ordination with marketing to assist technical requirements of customers. Ensure effective co-ordination with production for development activities. Periodical review of departmental formats, work instructions, specifications. Assist purchase dept. for vendor development & evaluation. Ensure safety & housekeeping in the department & plant. Achievements: Took initiatives in getting test fixtures designed & made for conducting Long term ring bending & Long term stiffness type tests. Successful conductance of Long term ring bending type test & Long term stiffness type test for the first time in the history of Graphite as per the NTPC?s special product requirement for Dia. 1000-248-15 Bar GRP pipe , test witnessed by the NTPC. BIS License inclusions for the following new range of diameters in the existing both applicable licenses: Dia.1100-2000 mm/ SN 248 kPa/PN 15 Bar Dia.2200-3000 mm/ SN 124 kPa/PN 06 Bar Dia.300-1000 mm/ SN 248 kPa/PN 15 Bar All documentation for registration of new machine having enhanced production capability with BHEL, MJP, NTPC for larger diameter pipe manufacturing were compiled & necessary test conducted for it on Dia.2800 mm pipe. Effective implementation of SAP ?QM Module. Identified the test results variation problem of Stiffness testing machine & eliminated the variation. Effective implementation of 5S. Initiatives taken in development of effective & efficient QA team. cost saving proposals. Initiatives taken in organizing & conducting coupling joint testing successfully for BWSSB project for Dia. 700-248-12 Bar GRP pipe in front SGS TPI & BWSSB authority. Efforts for enhancing competency & efficiency of people through continuous trainings. Developed a methodology for speedy sample Hoop Tensile Strength ring sample preparations. Developed turn buckle arrangement for proper fixing of HDB type test samples in fixtures. Manager Q.A. & Product Development Period- January-2007 ? MAR 2009 Company profile- Ess Dee Aluminum Limited, a member of Dutta Group of Companies (World leader in Rigid PVC Film & Plain & Printed Aluminum foil ) is engaged in Manufacturing of Calendared PVC films & PVdC coated PVC film & Plain & Printed Aluminum foil etc employing about 600 people. Job profile- Leading a team of 09 QC & QA members. Handling a customer complaints/sales return, root cause analysis, corrective & preventive actions. Responsible for new product development & PVC Formulations. Effectively handling the ISO 9001:2000 Quality Management System & reporting the effectiveness of the system to corporate management representative & top management. Responsible for training initiation & its execution, evaluation of effectiveness of training. Responsible for the effective functioning of the department. Managing the Customer?s plant audits, providing audit compliance report to the customer & effective implementation of customer? s audit findings in the plant. Responsible for implementation of new testing methods. New vendor developments for Raw materials/Packing materials. Responsible for quality of incoming, in process & finished products. Responsible for calibration of measuring & monitoring devices. Liasoning with external agencies pertaining to QMS Systems. Providing technical service to the customers. Sr. Executive (M ? 7) Calender production Period- Sr. Executive (M ? 7) Calender production Caprihans India Limited,Nashik. Job profile- From 1995 to 1996:Worked in Extruder production & shouldered following responsibilities. Assisting in meeting Extrusion Sheet Production target of multi polymers such as ABS, HDPE, HIPS, PP, PP-FILLED, and PVC in compliance with quality & Safety procedures. Manpower handling. Procurement of raw materials as per production schedule. Co-ordination with PPC. To reduce on- line rejection & its effective utilization. To achieve highest production yield. Co-ordination with R & D for new developments in order to satisfy customer?s need. Continual improvement in quality of existing products. To provide daily production report. From 1996 to 2002: Worked in Calender production & managed following responsibilities. Assisting in meeting Calender ? Rigid PVC Film Production target in compliance with quality & safety procedures. Procurement of raw material as per production schedule. Co-ordination with PPC. To reduce net process rejection. To achieve highest production yield. Co-ordination with R & D for new developments in order to satisfy customer?s need. Continual improvement in the quality of existing products. Actively involved in the documentation of ISO pertaining to our dept. Responsible for PVDC coating process, its quality norms, finished product testing & its specification. In? depth hands on PVC Batch Compounding & Additives. To Provide daily production report. From 2002 on-wards to 2006: Worked in Q.A. Department & managed following responsibilities. New developments regarding Product formulations, shades & test methods etc. Evaluation of new additive substitutes for cost dilution & quality improvement. To conduct different trials for cost cutting as well as new formulations, shades, substitutes etc. Analysis of Calender process problems & troubleshooting. Interacting with marketing as well as customers about their requirements & specifications. Finished product testing of Rigid PVC Film, PVDC coated Films & Multi Polymer Extruder Sheets. Customer complaints analysis & subsequent remedies. Calibration of measuring instruments. Handling third party inspections. Providing Technical Service to the customer. Providing annual analysis reports of SIR & SRN. Providing Certificate of analysis & necessary specifications to the customers. Knowledge of cGMP guidelines. Knowledge of PVC raw material testing. ________________________________________________________________________________________