plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 3/10/2025 4:05:11 AM ________________________________________________________________________________________ RefNo: CA - 29627 Gender: Male Age: 53 Designation: CEO & Factory Head Highest Education Level: Graduate - Degree Preferred Location: Gujarat Notice Period: 30 Days Education Details: BE in Mechanical Engineering from Bhavnagar University ? (Gujarat Government collage) on 1994 with 65.44 %. Skill Sets: CORE COMPETENCIES Purchase & Contracts Management Wastage reduction/ Cost Reduction Batch Production Scheduling HR & IR, P&L management Ware house & Logistics HIRAC, Safety, FMEA, 5S, IMS Process, Quality Improvements Six Sigma (Green Belt) Certified PPC, Supply Chain, Job contracts Work Experience: 29.9 Work Experience Details: CEO & PLANT HEAD From November 2017 to till date Company profile- Plastic PP / HDPE Circular Woven Cement bags (Laminated & Unlaminated), BOPP Reverse Laminated bags, AD*Star ? Block Bottom PP Bags, (Printing & Packaging Industry. Mainly serving Printing & Packaging needs (PP Plastic Bags) of All PP Bags for Cement, Putty, Chemicals, Fertilizer, Government Food Grains & Pulses order servicing. (UV protection Anti slip weaving pattern), PP/ HDPE FIBC jumbo bags, Etc? Job profile- Review of main cost drivers of Business to maximize cash flow (EBITDA) bottom line profits. Member of senior management team, focusing on Process improvements ? Manufacturing Operational Excellence. Established First Dual Ext-ruder (Lohia Make Co-Ex Tape extrusion) plant to enhance Filler material loading in the Raw material recipe mixing & Better surface finish. Main customers Ultra-tech cement, Birla Cement, JK Lakshmi Cement, JK Super Cement ? all India units & Exports. Expert in efficient Loom setup changes for various loom changes required for fabric production. Expert in Six Color Flexo Reel to Reel printing machine setups, Design of Stereo plates, ceramic cylinders rolls & automation. Expertise in online loom production measurement systems. Expertise in Aero dry make Raw material mixing & vacuum assisted loading systems. Raw material MOU and contracts with RM suppliers of PP, Filler (CC), Color Master-batches, UV granules, Reprocessed RP, Various additives, Inks & Thinners etc? SCM supply chain management, RM ordering on the basis of RM price protections and price rollover notifications, Received award for cost saving & productivity enhancement from Promoters & MD. Managing team of 250 workers & 32 employees including all Production, Maintenance, Quality, Dispatch, Accounts, HR & IR functions. Outsourcing semi-finished goods PP/HDPE Fabric rolls related job contracts to achieve dispatch targets & cater seasonal business opportunities. Production review as per product mix and variance analysis. Yield improvement measures by limiting color changes, raw material quality, tape plant speed and settings. Production planning and capacity utilization planning according to dispatch plans SFG stock position. Inclusion of seasonal profitable value-added products, advance preparations for such business opportunities, adjustment of stock positions to accommodate the same. Customer servicing and dispatch planning to increase Top line sales growth, MOU and contracts with transporters, prompt resolution of customer complaints, liasoning with key customer officials. Maintenance AMC for utilities, compressors, DG sets, UPS and AC ventilation facilities. Optimum inventory management of maintenance spares and consumables, new modifications for reducing reliance on OEMs, new vendor developments for reducing spares cost. Review of daily QC reports corrective actions based on non-conformity, coordination with TPI and inspection agencies. HR and admin functions review Succession planning for key positions, daily man power costing reports, labor and union issues and meetings, review of on roll permanent workers, casual workers and production-based worker?s performance, incentive schemes for achieving production targets, liasoning with labor officers, factory inspectors, employment exchanges, pollution control board, electricity boards, industrial corporations etc., Landscaping and beautification around factory. Accounts and Finance and MIS Daily review of comprehensive MIS, MOUs/contracts with transporters, dispatch transportation planning, contractor?s bills reconciliation, GST records, GSTR1 for dispatches, GSTR2 for purchases, GSTR3 for final monthly return, Production registers, records of contractor?s vendor?s suppliers accounts, credit and balances, maintaining job contract register, input tax credit, TDS forms, Debit notes, Credit notes, E way bills, etc. Electricity and power consumption reports, daily and monthly review, APFC power factor monitoring, solar power generation review as per OEM recommended generation targets, power saving and cost saving initiatives, monitoring of various rebates on electricity bills. Erection, Installation & Commissioning Experience : Defining inputs/ outputs for control logic, interlocks, drive status & operator control station to suit process requirement. Hydraulic, NG, NGL & Pneumatic Piping fabrication, Pickling, Support fabrication & Piping Commissioning. Formulating operating budgets and managing overall operations for executing projects within cost & time norms Anchoring erection & commissioning of equipment and ensuring completion of projects in minimum turnaround time effective resource utilization to maximize the output Overseeing project activities from conceptualization to execution including optimization, project planning, implementation, site management and manpower planning Ensuring effective preparation of technical specification, floating of enquiry, receiving offer, making comparison statement and evaluation Liaising with vendor for timely engineering drawing submission and approval, monitoring manufacturing at various stages for equipment to ensure timely delivery, quality inspection, delivery, etc. FACTORY HEAD From June 2016 to October 2017 Company profile- Manufacturer & Exporter of Lead Metal, Specific Lead alloys, Lead oxides, Lead sheet, Lead Powder. Job profile- Demonstrated the expertise in Customer Order Servicing, Need Identification, and PCP Sales. Handled Matters related to transfer credits. (OEM - Preferred Customer Profiles management). Expert in PPC for batch production facilities, Optimization techniques to improve NSR (Based on sales forecasts & Fixed / Variable Costs involved in each added process) Production plans formulations for NSR optimization 1) Customer wise profiling, 2) Size wise profiling etc?. Decision Making for Various Production planning strategies like Revenue based Vs Base rate conversions. Calculations of different PPC strategies which maximize profits. As per different Market conditions & Order Booking - Formulate ? correct production plans to achieve highest NSR. Coordination with Sales channels & Transporters / logistics for intra state dispatch. Corrective measures in plant process for resolution of customer complaints. Responsible for Annual Business Plan, Monthly Profitability reports, P&L statements, Total Sales / Dispatches reports, Inputs on Revenue Generation, Yield Improvement projects, Cost of production, Direct Expenditures, EBITDA, PBT (Profit before Tax) and Costing Data Analysis of All compliance reports, Establishing Trends, MTTR / MTTBF, Capital Repairs, Debottle necking /Process / Yield improvement Projects / internal & external audits. An effective communicator with excellent Customer relationship management skills and strong analytical, leadership, decision making, problem solving & organizational abilities. PCB ? Pollution Control Board / Factory Inspector / Labor Officer Approvals & Compliance's: Lead Scrap is categorized in Red Category ? All Norms compliance's were carried out. PCB ? Consent to establish permission Consent to operate ?certification on readiness of plant for commissioning. Compliance's of Environment Laws ? Air, Soil & Water Pollution Control Equipment ? Periodic Inspections & Proper functioning Flow chart of Manufacturing, Waste Disposal Planning. Authorization for recycling of Hazardous wastes D.G. Set Approval Annual Returns with GPCB: Form No 4 & Form No 5 regarding Lead Recycling production & Waste disposal details (Monthly & Yearly Returns) Hazardous Material Movement (Intrastate transport) Form no 13 Coordination for Insurance Requirements for Establishing Plant: Transport Vehicle Insurance Fire Policy (Including Building, Materials, Plant & Machinery) Burglary Policy. Money in Safe & Transit Policy Employee Feudality Policy (Damages covered) Sales Turnover Open Policy (Including Exports, Imports, Stock Transfers, Job Contracts, ETC?. Related Transit Losses) Public Liability Policy. OPERATION HEAD From Nov 1994 to May 2016 Essar Steel Ltd. Hazira. Job profile- Heading the Production, Quality & Maintenance, Spares Planning, & Contracts of Cold Rolling Mills, roll shop area, CRM finishing lines (Pickling (HRPO), Skin Pass mills, CRCA, Batch Annealing furnaces, Galvanizing lines, Color coated Steel Sheets) & HR Steel Finishing Lines like Sheet slitting / Sheet edge trimming / sheet shearing / plate shearing lines / Beam Welding / Oxy Plasma Lines including Contracts / Procurement, Utilities, TPI, Customer Services. Productivity Enhancement & Capacity Utilization Measures implemented: Work Sampling & Method Studies carried out to optimize multiple activities & reduce cycle times. Plant Layout & Work flow designs to minimize repetitive Movements & Handling of WIP. Implemented Line Balancing concepts by calculating Optimum cycle times of all production activities. Product development & Product routing practices implemented. Cost reduction of Production Consumables & contract manpower in cost effective manner. Make or Buy decisions taken for job works in subcontracting as per costing / demand situations. Production processes handed (including PPC, SCM & QA/QC responsibilities) GP / GC sheets ? Hot Dip Galvanized (Soft / Hard & IF) steel grades Root cause analysis done & process improvements done to remove various Quality defects like Uncoated spots, Stabilizer roll marks, Hardness Variations, Dross points, Poor adherence, Leveler marks, Overchromated, Improper spangles, Sink roll marks, CRCA Sheets ? Cold Rolled Close Annealed sheets, Batch Annealing Furnaces (BAF), Skin passing, Full Hard(FH), Deep Drawing(DD), Extra Deep Drawing(EDD), Interstitial Free High Strength (IFHS) sheets production processes handled. Root cause analysis done & process improvements done to remove various Quality defects like Surface roughness (RA value), Surface defects like Orange peel, Dents or Depressions on sheet surface, Sticker marks, HRPO sheets & Transport Grade Sheets / Plates for Wheel Rim / Main Chassis & other Auto Components. Root cause analysis done & process improvements done to remove various Quality defects like Wavy edge, Improper Flatness, Center Buckling, Bowness across the sheet width, Wrinkle marks, Coil breaks, Coil Shape related defects like Loose Coiling, Oval Shape, Telescopic coil, Zigzag winding, Conical Coils. EPC WORK EXPERIENCE FROM 1995 TO 2000 - Project Team of Mr. V M Moghe & Mr. G N Hegde Played important erection & commissioning role in EPC Projects Planning activities of following facilities at Essar Steel I Ltd. Hazira ? Surat ? Gujarat 10 MTPA Integrated Steel Plant: 150 T DC Electric Arc Furnaces - Clecim, France 150 T Ladle Furnaces - Davy, United Kingdom Hot Strip Mill - SMS Schloemann Siemag Engineering, USA Reheating Furnace 2 - Stein Hearty, France Hot Skin Pass Mill for HR ?VAI Clecim, France HR Sheet/ Plate shearing Lines - Bronx UK; SMS USA; Nippon Steel Japan Slitting Edge Trimming HR Lines - Bronx, UK Auto cut to length line - FIMI, Italy DMS Slitting cum recoiling line - DMS LIR Inspection cum trimming line - LIR Batch Annealing furnace - LOI, Germany Skin pass mill for CR unit - VAI Clecim, France Skin pass mill for galvanizing line - BWG, Germany Furnace for galvanizing line - Selas, France TRAININGS Successfully attended trainings on: Knowledge of international codes like API 1104, ASME 31.3, ASME 31.4, and API 5L etc... Institute of Sigma Learning - Six Sigma ? Green Belt FMEA & Quality Circle (QC) Projects Material Management Time Management L&T EWAC institute Training on welding PT, UT, RT, MPIT ? NDT methods Creativity & problem solving Certificate awarded for Positive Action Award Training on IMS (Integrated Management System), HIRAC & AIA, Risk Assessment, PFMEA, MSA, HAZOP Certificate for award of Merit for Development of young talents in our organization. KNOWLEDGE PURVIEW SAP PP, QC & PM Module Implementation SAP SD & FI Modules Implementation ISO 9001-2000 Implementation ? Audits & documentation Six Sigma / FMEA / Quality Circle/ 5S Certified ? Responsible as Departmental Coordinator ISO 14001, TS 16949 and OHSAS 18001 Implementation ? Audits & documentation (Departmental representative for external audits) L&T EWAC institute Training on welding PT, UT, RT, MPI ? NDT methods& Third Party Inspection handled successfully. API - Line Pipe - Sour Grade Steel ? TMCR - for Oil & Gas industries Boiler Quality / Line Pipe Grade Plates ? Normalizing (BVIS Approved) ASTM A991 Shot Blasted & Primer Coated Plates ? ISO 8501 Knowledge of international codes like API 1104, ASME 31.3, ASME 31.4, API 5L etc... Heavy Fabricated structures like Road Over Bridges (ROB) & Other H beam columns / Structures. Beam Welding & Oxy Plasma CNC Lines erection, commissioning & production established. The main function was refurbishment of all the repair jobs of various rolling, steel Making and iron making plants. The jobs related to heavy Eng. dept., Material handling dept. and utility dept. are also repaired at CMS. The dept. is fully equipped with state of the art facilities like CNC Machining Centers and CNC Plano Miller . 5 axis CNC and manual operated machines. CNC Lathe 8 mtr long with 1 mtr chuck dia. We have various press and world class fixtures and hydraulic jack facilities to cadre jobs like process gas compressor, pinion stand , mandrels , blowers , spindles etc. we also have excellent fabrication facility where jobs like Tundish, slab extractor arm, various frames are made. The welding team is competent to weld various types of metal like steel, aluminum, cast iron etc. The inspection team at CMS inspects all spares and jobs of complete 10 MTPA Capacity. They also do NDT testing of complete plant. The also check wall thickness of pipes used for NG, water and oxygen. Future Goals: Actively Seeking assignments For Unit Head / Factory In-charge including Plant Production, Maintenance, SCM, PPC, Raw Material & Consumable rate contracts, Customer Services, Technical Evaluation of Capex & Opex, Commissioning of new facilities. ________________________________________________________________________________________