plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 2:13:26 AM ________________________________________________________________________________________ RefNo: CA - 29631 Gender: Male Age: 51 Designation: Sr. Manager ? (NPD) Highest Education Level: Masters - Degree Preferred Location: M.P. Notice Period: 30 Days Education Details: M.Tech. in Automation of Technological Process & Industries from Moscow State Technical University ?MADI?, Moscow, Russia in 1998 B.Tech in "Automation of production Process and Industries from MADI, Moscow, Russia in 1997 Skill Sets: Trainings Attended Attended following trainings from Sumi Mother-son Innovative Engineering Ltd. during Sep?98-Dec?98: Preventive maintenance of injection moulding. Assembly of Automobile Accessories Training on CAD Software Pro/Engineer Wildfire 1.0, 2.0 Training on Quality Management & Certification on Quality control Process Training on GD & T. 5S, Kaizen & Poka-yoke training Program Technical Skills Skilled in MS-Office, Pro-Engineer (Wildfire-2.0), Auto-CAD (2004 & 2006) and other internet applications Core Competencies Strategic Planning New Product Development Project Management Budgeting Cross-functional Coordination Prototype development Process Improvements Resource Mobilization Vendor Management Team Management Work Experience: 24.8 Work Experience Details: Sr. Manager ? (NPD) Since Jun?17 to present Company profile- leading manufacturer of Plastic Auto Components Injection Moulded, Painting, Assembly Parts and Tool Manufacturing in India. Job profile- Leading New product development activity for 2/4 wheeler Automotive companies (Plastic Parts); designing change as per functional & engineering aspect Managing project development with the support of Development Engineers Conducting weekly project status reviews with customer and weekly review meeting with Project Leaders as per APQP Creating monthly master plan as per the go-ahead letters of customers, which includes new models, ECN?s and Business Transfer Heading projects implementation from development phase to mass production implementation Participating in design feasibility review meetings and reviewing with related Capacity Planning Molding & Paint Shop, sharing inputs with customer Submitting RFQ of under development projects and managing supply condition finalization with customer Attending Molds Development review with Project Leader as per machines available at plants Monitoring projects with respect to budgeted cost, demand forecasts, time over-runs to ensure timely execution of projects; extending post-implementation support Establishing strong business reputation with vendors/suppliers and achieving delivery & service quality norms Liaising with team members to provide guidance on process development, detailing on quality requirements and finalization of quality plans. Sr. Manager (H.O.D.) Since Sep?15-May?17 Company profile- leading manufacturer and exporter of a wide range of Circular Saw Machine, Job profile- Led product development of machining component, casting parts, sheet metal parts & others parts Identified & selected vendors, led price negotiation, managed P.O. & payment release, procurement for regular production Managed project, developed vendors and managed all store activity & others May?12-Mar?15 with Pinnacle Industries Ltd., Pithampur (M.P) as Manager ?R&D (New Product Development) Role: Directed development of new product for car interior parts (SUV) & commercial vehicle Managed customer interaction and chaired spec. meeting for new program management Activity of BOM (SAP BOM, E-BOM), APQP, PPAP, ECN/ECR Generation and participating in VA/VE Participated in implementation of POKA-YOKE, 5S & KAIZEN activities Led development of parts & tools like Injection moulds for Plastic Parts, Vacuum Forming Parts, PU Moulds for Foam, Trims (Upholstery), Press tools for Sheet Metal Parts, Jigs, Fixtures & Inspection Gauge, Mechanism-(Height Adjuster, Slider, Recliner, Seat belt, Buckle), Sliding Window, Sun visor, Steering Wheel & others Highlights: Successfully directed Pinnacle design, development & line setup of SUV?FORCE ONE? seats & interior parts for the 1st time in Pinnacle Projects Managed: Four Wheeler Seats (SUV)-Model ?FORCE ONE? Project, Trax Gurkha & others Eicher (VECV) Seats- Model ?Condor? Project Feb?11-Apr?12 with Bharat Seats Limited Gurgaon, Haryana as Dy. Manager ?R&D (New Product Development) Role: Led design & development of new product for car interior, motorcycle & scooter parts Directed development of child parts from different sources like local & imported (KD) parts as per JIS / SES standards using tooling like Injection Moulds (Plastic Parts), PU Moulds, Trims, Floor Carpet Moulds, Trimming tools, Mechanism (Buckle, Adjuster, Recliner & others) & Inspection Gauges Managed activities of APQP, PPAP, ECR/ECN, Bill of materials & list of special characteristics Followed up with vendors and coordinated development activities as per targets Performed testing & homologation of seats & other interior parts Highlights: 2 Wheeler Seats-Scooter ?UZ-125CC? (ACCESS-125) Project 2 Wheeler Seats-Motor Cycle ?GS150CC;GS125CC & GE110CC? Project 4 Wheeler Seats-Model ?YL8? (Ertiga); ?YE3? (Alto 800); ?YV4? (Ritz Minor); ?Alto? Project Aug?07-Jan?11 with Krishna Maruti Ltd. Gurgaon, Haryana as Asst. Manager -R&D (NPD/Seat Division) Highlights: Worked as Project Leader for development of new models of Car seating system Acted as: Team Leader for ?O2 Versa?(Eeco); ?YL-6 (ZEN-Minor); ?YN-4? (Swift-Minor & Ltd.);?Wagon-R? Team member for ?YC-5? (A-star); ?800-LTD? (CAR); ?YN-4 NB? (Swift Dzire) Project Achieved: Huge cost saving through ?VA/VE? Cost saving (VA/VE) of INR 21 Lacs per month from Yield improvement with fabric Directed: Production line development- parts sequencing as per automatic Pika-Pika systems MSW Development - Multi Spot Welding Machine for wire frame Feb?99-Jul?07 with Cascade Software (P) Ltd., Noida ITC Info-tech India Limited, Bangalore as Senior Engineer Design Projects Managed: Title: Legacy Data Migration from IDEAS to Pro/E Wildfire 2.0 Client: SKF, Germany Tools: Pro/E Wildfire 2.0 Description: 3D Modelling, 2D Drafting & Quality Checking Title: Custom Furniture Design & Life-cycle Management Client: Steel-Case, USA Tools: Pro/E Wildfire 2.0, Interlink 3.3 Description: Used closest existing catalog models, custom furniture models were developed as per customer requirements. After getting approval from customer, manufacturing drawing was released & Life-cycle management of engineering products as engineering release, based on ECR & ECN. The primary tool used was Interlink as Product Data Management and Pro/E. Securipax India (P) LTD. Noida as Design & Development Engineer Role: Led design & development of machine parts On Pro/E & Auto-CAD Created BOM & list of special characteristics Profile Summary Experience in Project Planning & Execution, Production Management, Vehicle Parts Designing and MIS reporting Skilled in heading overall operations for new product development including requirement analysis, finalizing specifications, prototype development & testing activities Excellence in R&D initiatives, product strategy formulation, testing and validation, process improvement and systems designing initiatives during the career span Pivotal in managing & raising RFQ, New Product Development, Project Budget & Estimation, APQP and PPAP activities Excellence in managing & leading teams for running successful production operations for achieving manufacturing excellence in coordination with stakeholders, vendors, suppliers & customers Excellent relationship building and communication skills with ability to network with various departments on a daily basis to resolve any quality problems / issues Product Expertise (Indigenous/Imported): Development of child parts from using tooling like Injection Moulds for Plastic Parts, Vacuum forming parts, PU Moulds for PU Foam, Trims, Moulds & Trimming Tools for Floor Carpet Press tools for Sheet metal Parts, jigs, fixtures & Inspection Gauge Mechanism - Height Adjuster, Slider, Recliner, Seat belt, Buckle & others. ________________________________________________________________________________________