plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 2:04:33 AM ________________________________________________________________________________________ RefNo: CA - 29843 Gender: Male Age: 41 Designation: DGM Highest Education Level: Graduate - Degree Preferred Location: M.P. Notice Period: 30 Days Education Details: University of Delhi-BA CIPET, Ahmedabad -PD-PMD .BTE, Delhi-Plastic Tech Army school Delhicantt-12th with (62%) Army school Bikaner -10th with (72%) Skill Sets: Key Achievements : 1. Reduction in ISBM mould development lead time by 40-50% inISBM ,IM and Blow-shells. 2.Lead time reduction in EBM by 25%. 3.Launch of ERP based product development tool . Start to end of NPD till commercialization. 4.First IML mould development for Manjushree. 5.Saving of Rs.2.1 crore in 6 months-by alternate vendor selection and negotiations. 6. Poly-carbonate alternate material with BPA free properties. 7.Matt finish master batch on glossy surface. 8. Biodegradable additive development 9. Top load increase in jar by design. 10. Mould change time reduction 25% by QRC usage. 11. Launch of Maximo, Maximo Plus, Supro, Genio Refresh on time. 12. Minimum wall thickness bumper mould development with 2.5 mm 13. Shortest lead time for front panel development in plastics. 14. First time right air vent development in India only (Design patent). 15. Plastic parts Gloss level improvement from 55 to 80 . 17. Shortest lead time for mould development in 30 day Work Experience: 18.7 Work Experience Details: DGM Since Nov2016 to till Company profile- The Company's line of business includes the manufacturing of paper coated and laminated packaging. Job profile- New Product Development Projects: 1.Leading NPD team for all technologies (IM,ISBM,EBM) 2. Provide technical solutions on plastics RM, processes, costs during the initial new product development phase 3.Design review, DFM and tooling feasibility Major Tasks in hand: Product development Lead Time Reduction: 1.By reduction in internal approval time 2.Robust tracking mechanism 3.New Vendors with better lead time and cost 4.Working on different strategy for M&A with tooling vendor Innovations : 1.weight reduction of parts by design changes, foaming additive 2.New design concepts and proto for approval 3.Tech change from EBM to ISBM for retort process . 4.Weight reduction in confectionery jar PVM to37gms Responsibilities as-Project Merger and Integration: 1. Handling pearl polymer merger with Manjushree. 2. Responsible for synergy and operations 3.Operation budgeting and conversion of PPL to EBITDA positive . 3.Key member for Strategic and technical acquisitions. 4.ERP system readiness and implementation. Trainings Undergone: - 1.PMP project Management 2.PPAP certified by M&M 3.APQP and Mahindra Product development system. 4. Negotiations skill, Eco-nowise, MiniRMP 4. Green Belt 6sigma by SAMSUNG SDI 5.SAP PP Module and MRP 6.SPC, MSA, Cp ?Cpk study Technical Skills: - 1. Hands on experience of various manufacturing process for Plastic Mould, Maintenance and trouble shooting. 2. In depth mould knowledge of IM,ISBM,IBM,EBM and 2 stage process of molding . 3. PPAP documentation and PSW approval. 4. DFM and Tool design reviews. 5. Usage of design software?s to study design. 6. Process knowledge of ultrasonic 06.Welding, Hot foiling, Pad printing etc. 07.LPI injection molding .Fabric over molding, hot foiling, printings etc . 08.Handling of mould development for big parts like bumper,IP,door trims etc . 09.Handling of mould development for high cavities moulds for cap and closures ,preforms,etc 1. Total ownership of Product since designing stage 2.Meet ZBC and target cost target with saving. 4.PO to supplier for capital and part supply 5.RFQ with details specification to global suppliers of tooling. 6.Negotiate & Settle Vendor Aid with Supplier. Settle Part Cost with Commercial 7.Vendor on board on board . 10.Mould manufacturing tracking and buy off . 10.CFM sign-off with CFT . 11. Own accountability by being able to help the teams troubleshoot issues in projects both on technical and business side. 12.Knowledge Management thru various methods. 13.Conduct / participate in reviews (e.g. design, delivery, prototype, performance test, VAVE) 14.Reducing mould manufacturing lead time . 15.First time right approach 16.Innovative solutions to design 17. Rigorous capacity planning for plant 18.New Product Introduction, Vendor Development, Cost /Budget/Capex, 19.Process Improvement, Project Management. 20.Review ECR & Implement ECO. 21.As-Is and To-Be Analysis for Workflow & SOPs. 22.Coordinate with designers to mature design data by doing feasibility analysis 23.Alternate vendor creation. 15 yrs of plastic product development with different sectors like FMCG , White-goods, Furniture and automotive sectors which makes me stand different from others. Cross sector knowledge helps me to think without boundaries and bring innovative solutions to problems ________________________________________________________________________________________