plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 3/10/2025 5:11:03 AM ________________________________________________________________________________________ RefNo: CA - 29852 Gender: Male Age: 39 Designation: SENIOR PRODUCTION ENGINEER Highest Education Level: Post Graduate Diploma Preferred Location: West Bengal Notice Period: 30 Days Education Details: Post Diploma in Plastic Technology (PD-PT) in the year of 2006 ? 2010 from ?CIPET? Central Institute of Plastic Engineering & Technology , Chennai (Tamil Nadu)( A.I.C.T.E. Approved & ISO 9001 certified Government Institute). 12th from West Bengal Board, West Bengal in 2005. 10th from West Bengal Board, West Bengal in 2003. Skill Sets: IT & SOFTWARE SKILLS Office Automation & Internet Application Ms office & symax Work Experience: 15.1 Work Experience Details: Senior Production Engineer From January 2020 to till now Company profile- is a supplier of HDPE resin. They are market leader in manufacturing and supply of different types and colours of HDPE granules. The plant is equipped with Erema advance extrusion machine, Job profile- Fully involve in New projects of Extrusion line . Managing Extrusion line & mold shop, product activities. To conduct trials of new colours & developed New grade. Preparation & Submission of Production monthly report to Management team. Weekly training & gaudiance to engineers and junior engineer?s. Responsible for maintaining 5S in production area. Responsible for practicing safety, health & environment. Responsible for internal quality audit. Machine Knowledge:- Intarema 1310 advance extrusion machine. Thaiho colour sorter machine. Weima chips grinding machine. Get rec-lying plastics machine. Production Officer From NOV 2017.. To SEP 2019. Company profile- Manufacturer and supplier of HDPE grade and PET bottles products. They are market leader in manufacturing and supply of HDPE granules as well as PET Bottles, They have ISO certified unit in UAE. Job profile- Provide quality assurance process and responsibility for functional area to ensure work performed by employees meets company standards for quality. Coordinated and distributes work loads proactively and accordingly within the department to ensure priority work is completed. Performs other duties and special projects as assigned. Monitor and execute manufacturing formula with adherence to schedule. Communicate with Extrusion Operators to ensure reproducible and quality controlled formulation. Responsible for documentation process necessary for ISO Standards. Production Engineer From Jan 2011 to Nov 2017 Gharda Chemicals.Ltd. Company profile- It is an ISO 9001:2007, ISO 14001:2004 certified company. Engaged in manufacturing granules, cable wire, film, stock shape rod. Job profile- Fully involve in new projects of Extrusion line (PEK,PEKK,PEEK,FIBER,ABPBI) & Injection m/c (Specially thermo plastics). Trail of new Die, components & New Product validation as per specification etc. Managing Extrusion line &Mould Shop Production activity. Preparation & submission of Production monthly reports to management. Updation of new product development status and to do list to Management. Weekly training & guidance to Jr. Engineer & supervisor. Responsible for training to Jr. Engineers, QC person regarding new technology. To conduct trails of new developed mould& raw materials. Responsible for maintaining 5S in Production Area. To set & achieve target production with Optimum utilization of 4M (Man, M/c, Material & Method). Responsible for monitoring / practicing Safety, Health & Environmental. KEY RESULTS AREA Technical supports Solving the technical queries of internal team as well as Quality & marketing. Providing updated technical knowledge to Jr. Engineer, operators & QC lab chemist. Production planning & process optimization with maximum output. Developed product as per the standard provided by the OEM Bench marking the competitor?s products whose equivalence to be developed. Process Improvement Understanding the product properties and its correlation with the process variables. Understanding in depth the technology of the product manufacture through prior art search. Foreseeing performance bottlenecks and taking corrective measures to avoid the same. Training of the operators by addressing the process procedures with a stress to the fundamentals Process Validation Process validation through lab and pilot experimentation and subsequent Establishing: Product characteristics through defined scaling up of batches. Control procedures to monitor the output & validate the performance of manufacturing processes. Customer Service esp. OEMs and Tier 1 to satisfy their needs in terms of product design, process requirements and also seeing that there is no problem in the final product. Feb?10 to Jan 11, worked with Graham Blow pack pvt. Ltd as Jr. Engineer in Quality control. The Company: It deals in Polypropylene & HDPE, LDPE Bottles, caps for pharma, chemicals, & petrochemicals industry. Main customers are DuPont, Croda& Castrol. Job profile & Responsibility Manpower handling & quality control, weekly production planning. Process control during production. Daily Inspection Reports, Parameter Reports, Rejection Reports Responsible for monitoring / practicing Safety, Health & Environmental Related Norms (OHSAS). Skill enhancement in dept. through training. Successfully trial conducted for new raw materials. Meeting Production target and Quality Requirements 5S activities . The Key Result Areas Quality Manufacturing of product as per the spec from OEM like MSIL, TATA. Color Matching of the developed product as per the standard provided by the OEM Establishing purity & specification of technical grade raw materials for the commercialization of products. Analysis of new raw materials, additives for product improvements Process Improvement Optimization of process as per production need basis. Setup the machine to achieve the best quality compounded component TESTING INSTRUMENTS Check the Viscosity of compounded PEK, PEEK, PEKK,ABPBI & Raw material PEK. Coperion 35mm, 26 kg/hrs, Steer 15mm, 16kg/hrs, Ar-burg 320 tonnage,&Dr boy all PLC based m/c. Universal Testing Machine (UTM) : Ceast DT/VST MFI Izod Impact Density Hardness: Rockwell & Shore Abrasion tester: Taber MACHINE HANDLE Coperion co-rotating twin screw extrude-rs Steer 15mm, 16 kg/hrs, all PLC based m/c. BSG Screen pack m/c. Stock shape extruder m/c. Scientific 50 tonnage compression molding m/c. Ar-burg 320 tonnage, Dr.boy 22A Injection molding m/c.. CMP 50,250,500ml, 2lit, 5lit &Jagmohon 20lit blow molding m/c. HAKE. PDPT (Plastics Technology) with approximately 9.8 years of experience in Industrial manufacturing & technical support to marketing, Product and process development. Proficient in general and sophisticated laboratory infrastructure. Extensive experience in product development, color matching, process optimization & control, standardizing production & quality control norms. Proficient in calibration & troubleshooting of analytical equipments for enhancing productivity. Skilled at planning & scheduling work, establishing systems, setting goals & standards, identifying & solving problems/ conflicts, making decisions & weighing risks. Possess strong analytical, problem solving & organizational abilities. Future Goals: To work in the area of Production & Quality, in the industry where I can use my technological, problem solving and analytical potentials to maximum and thus concurrently learn and be an active contributor in the advancement of the organization. ________________________________________________________________________________________