plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 3/10/2025 4:48:09 AM ________________________________________________________________________________________ RefNo: CA - 29950 Gender: Male Age: 61 Designation: Sr.general Manager Highest Education Level: Diploma Preferred Location: Gujarat Notice Period: 30 Days Education Details: Diploma in Production Management. in 1986 First Class from ( Annamalai University - Tamil Nadu ) Diploma in Mechanical Engg. in 1985 First Class with 81 % from ( Board of Tech. Education and Training - India,) ( Subject : Automotive Engg ) Skill Sets: UG, ProE, Catia V5, Solid works , Auto-CAD, Microsoft Word, Excel, Power Point., Access, MS Project, MS Visio. Adobe Acrobat 5.0, etc. Work Experience: 40.8 Work Experience Details: Sr.general Manager ( Development & Manf. ) From -June 2022 to till date Company profile - Toys, Medical Devices, LED Lights, General Manager From - April 2019 to present Company profile- engaged in providing service excellence in plastics injection moulding Job profile- Responsible for New Product Development & Business Development?, Plastic Injection Molding unit for Customers, like Garrett, Honeywell, Hasbro, Spin-Master, IKEA & 100% EOU Pharma, FMGC products, . AGM ? NPD From April 2015 to March 2017 ?Machino Plastics Ltd, Job profile- Responsibility - Business Development, Early involvement with customer for developing plastic part & mold, Project Management with time line for SoP, Initial supply control, BD/ RFQ support. DGM ? Product Development & Project Management, from July 12 to March 15 Pricol Ltd Sr. Project Manager > Project Management Office Plastic Omnium Varroc Pvt Ltd, - Varroc group ? Pune Sep 2011 to June 2012 Global Sourcing & Technical Support Manager-Plastics EMS Company Flextronics / Xerox Corp. ? Chennai www.xerox.com Aug-2006 to Dec.2010, Sourcing & Development for Plastic and Sheet Metal / Rubber / Forms / Assy / Modules SBU ? Head : Motherson Sumi Systems Ltd, www.motherson.com : Chennai : Nov.2004 to Aug. 2006 Head of Operations with P&L responsibility : Head Count : 600 people : 2 Units SBU-Head : Video-con Group ? Aurangabad : www.videoconworld.com ( VIL ? Dec-91 to Dec 96 ) ( VAL ? Nov ? 2001 to Oct ? 2004 ) Joined as Sr.Engr. then Asst. Manager > Manager > Sr. Manager > SBU Head, Head of Operations with P&L responsibility of Plastic & Paint shop Sr. Process Engineer / Manager : ?OMNI Group & Fu Yu Manufacturing? in S?pore ( from Jan 97 to Sep-2001 ) Industrial Plastic Part Manufacturing & Development Production Engineer : Machino Plastics Ltd., Gurgaon, ( Joint Venture company with SUZUKI / MARUTI ) (from June?89 to Dec?91) Production In charge for Bumpers and Dash board for Cars Shift supervisor / In-charge : Govel Plastic / Utkal / Periwal Plastics Pte. Ltd., 4 Years (from May?85 to April?89) Conversant with : Manufacturing Processes with Engineering Plastics, Lighting Products, Sheet Metal Parts, Pressure Die Casting & BMC / SMC Molding, Vendor Development. Product Life Cycle Management / Quality System Management ISO 9000, ISO 14000 & QS 9000, & JIT / FMEA / FAI / ECN / Quality TPM / TQM / APQP / PPAP / KAIZEN / 8D Gas Assisted IM & Profile / Sheet Extrusion Process Using of SPC Systems & Cpk for Quality Control Pricing & Cost Management for Full Product & Mold/ Part molding. Coloring of Plastics, Spray Painting, Hot Stamping, Silk Screen Printing Thin wall molding for Cellular Hand phones (Nokia , Motorola, Philips) Vertical Injection Molding with Sheet metal parts and Over molding Engineering plastic parts with 10 micron accuracy ? Fully Auto with Fanuc Robo, Using of Ultrasonic Machines, Heat Stake, Laser marking, & Pad Printing, Continues Improvement by Process Optimization. Using FMEA & DOE tools for new projects. Training for 6 sigma Black belt ? approach Other Competency : PLM = Product Line cycle Management using Windchill, Enovia software ERP for Material Resource Planning & Project planning Product Validation/ Compliance / Product Certification using in-house / External Lab Reduce Process Rejection & WIP stock by using ?Kanban? system Budgeting / Costing / MIS / Project Management Cellular/Lean Manufacturing / Floor Utilization OEE Improvement / Succession planning & Cost Reduction Continuous Improvement with six sigma mind ?Target? for no of Kaizen & Automation Statutory Compliance for Manufacturing Plant & Internal Audits Machines Handled : Injection Molding : HAITIAN / JSW / UBE / TOSHIBA / SUMITOMO / NISSAI / SO-DICK/ MITSUBISHI : Up to 3500 T: FANUC /TOYO : 30T, 60T, 100T,125T, 180T, 230T, All-Electric, Krauss Maffei ENGEL / DEMAG / KuASY / AU-BURG / NETSTAL / WINDSOR : L.G / J. MASTER / WINDSOR / FERROMATIC Milacron / Battlefield / Meiki Vertical Injection Molding with metal inserts & Over molding different Plastic material For Sheet Metal : AMADA Turret Punching : EMK 3610 NT, VIPROS 358 King, AMADA Press Break : HFE 220, HDS 8025 NT, 1303 NT, Promecam 8025 Power Press : SYEI / Singhal up to 300T, Sheering Machine. Progressive Tooling for Connectors, Battery contact plates, TIG / MIG / Spot Welding. PEM Blow Molding : Push out capacity 10kg.,/ Capacity : 90 liters. Industrial Blow Molding for Air Ducts for Car A/c .., Wind shield Water Bottles for Car?, Air Spoiler for Car. Engine Air Intake. For Ancillary Equipment?s : Robotic Arm with Auto De-gatting Machines. Hopper Loaders ( Vacuum Suction Type ). Dehumidifying Dryers, Super Dryers, Auto-Mould Temperature Controllers. Hot Runner Controllers ( 12 Zones ). Sequential Valve Gate controllers AC Plant, Compressor, Water Softening Plants. , Water Cooling Towers. High Pressure Water Pumps. D. G. Sets up-to 1000 KVA EOT Crane, Demag and Garlick Make ( 25 T/ 15 T with Remote Controls.). Moulds : More then 30,000 Nos. for Industrial Components. (Multi-Cavity, Multi-Zone Husky/Mold Master / Yudo Hot Runner Controlled with Air / Hydraulic Sequential Valve Gate)., 64 zones Vertical IM molds, Over molding, Double color , Stack mold - multi Raw Materials : PC, ABS, POLYAMINDE 6 , PMMA, POM, PBT, PPE, PPS, HIPS, SAN, TPE-EPDM, TPU, PPO, PP, SMC, BMC, EVA, EPDM, HDPE, LDPE, PC/ABS Alloy, Glass/Talc Filled, PVC, SMC, BMC, Rubber Molding, All most all Engineering Plastic Materials Processed Experience more then 33 Years in Plastic Injection Moldings, Manufacturing, Program Management / Product Development / Contract Manufacturing, Engineering Technical support : Automotive & Industrial Products & Parts. Customers: Suzuki 2W and 4W, Yamaha, Honda 2W and 4W, Toyota, MSIL, Hyundai, Ford, Kawasaki, HD, Hero Motor Crop, Visteon, Denso, Garret/Honeywell, GM, Johnson GATE, Motorola, Siemens, Philips, , HP, Compaq, Apple, Cisco, Toshiba, Schneider Electric, 3M/Tyco, NOKIA, Xerox, OEN, IKEA, Hasbro, Spin Master , Disneyland Products, GE, Whirlpool, Panasonic, Toshiba, Akai, Sansui, Nokia, Motorola, etc. Area of Involvement : Plant Operations, NPD activity, Technical RFQ support, Mold/Tool Development, Design feasibility study, Sample Build, Pilot Build , Ramp-up, BOM Validation / Cost Roll Up, Part & Product Qualification, ECN change, Cost Reduction, Localization, Sub-supplier Management, Technical Support / Lead Roll on ?Kaizen? & Six Sigma, etc. Products : Automotive : Bumper, Dash Board, Ducts, Grills, Pillars, Handles Painted Sub-Assy., Fan & Shroud, Cluster, Head Lamp, Tail Lamp, Air intake Manifold, Filters, Consumer Digital EMS : Connectors , Wiring Harness, Cell Phone parts, CTV, LCD TV, Washing Machine, Refrigerator, Grinder Mixture, Electronic Toy?s, Castles, ________________________________________________________________________________________