plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 3/10/2025 4:54:40 AM ________________________________________________________________________________________ RefNo: CA - 3021 Gender: Male Age: 52 Designation: Senior Executive Highest Education Level: Post Graduate Diploma Current Gross Salary: 400000 400000 /Annum Expected Gross Salary: 650000 650000 /Annum Preferred Location: Pune, South Notice Period: 15 Days Education Details: B.E. (Mechanical) Appeared from University of Pune. Diploma in Mechanical Engineering from Board of Technical Education, Mumbai in 1992. (Secured First Division) Diploma in Production Management, AIIMS Chennai in 1998. (Secured First Division) ERP: In Manufacturing and SCM (supply chain Management), Oracle 11i E-Biz suite, from Transcend Technology, Pune. Skill Sets: Over 13 years? experience in Production Operations (Plastic Molding)/Process Improvements/ Development. Proficient in managing overall manufacturing operations and executing effective measures for enhancing productivity & efficiency. Resourceful in conceptualizing & implementing successful measures for minimizing product defects/wastages thereby reducing production expenditure. Possess sound knowledge about advanced molding processes such as gas assisted injection molding, counter gas injection molding, structural foam molding, erection of molding machines etc. Received awards from the present organization for devising successfully cost reduction mechanisms. Achieved 1 Cores turnover only by doing the job work on molding machine (i.e. 1800 tones Toshiba machine), in the year 2005 to 2006. Apart form the regular activities. Experience in molding for Auto components for Lenses in P.C material, Bumbers, dashboard in Talc filled pp materials, for the coustomers like Ser. Work Experience: 31.9 Work Experience Details: Executive, Plastic Molding Since Sep?98 Subsidiary of leading company based Japan which is a leading manufacturer of washing machines. Currently handling plastic molding operations for PP, PC, ABS, Nylon, POM, GPPS, HIPS, and SAN etc. Awarded twice for providing valuable inputs for minimizing expenditure. Instrumental in minimizing cycle time at the vendor?s end which resulted in reduced expenditure. Involved in the following development projects: o Injection Molding machine. o Automation of material handling system to machine. o Hot Runner hydraulic system for hot runner moulds. o Automatic material feeding system. o Erection of 650 GF Toshiba, 650 MMG Mitsubishi. o Erection of 1800 DF Toshiba Injection Molding machine, Star Seiki Robot, Matsui. Unique step under taken to exceed production targets by time- study of parts like w-tub form 750nos to 785nos per day, base form 1000nos to 1120nos per day, f-tub form 950nos to 1015nos per day. Production process improved by minimizing human work by auto material feeding system, material handling system, using quick release fitting, reducing change over time and by implementing preventive maintenance schedule. Minimized Wastage or rejection by standardizing the process parameters for all the parts with respect to machines, standardizing the process like mould loading, color changeover, stacking, shifting and feeding to the assembly line. (Using PDCA (plan develop control and apply) methodology for problem solving) Achieved 1 Cores turnover only by doing the job work on one molding machine (i.e. 1800 tones Toshiba machine), in the year 2005 to 2006. Apart form the regular activities Received Appreciation certificate by the Japanese management for giving suggestions for cost reduction, safety, and process standardization at vendors end. Jun?97-Sep?98 Sewa Medicals Ltd. as a Executive (Molding Department) The largest prefill syringe manufacturing company in Asia which is also engaged in blister packing, thermoforming, Teflon extrusion, PVC Extrusion. Production targets increased by minimizing down time by using material handing equipments. Reductions in cycle time. Improved Process by implementing preventive maintenance schedule. Rejection minimized by using standard equipments like hot runner controllers, couplings standard mould parts. Appreciation received from the management for excellent performance. Dec?92-May?97., Supreme Industries Ltd. as a Processing/Development Engineer The state of the art plastic processing company engaged in injection molding, gas injection molding & structural foam molding. Surpassed production targets by reduction in cycle time by 40 for Telco dash-board, Streamlined the production process by using standard spares for moulds, machines and ancillary equipments. Direct implementation of the standard preventative maintenance schedule for machines, ancillary equipments, material handling system and moulds. Instrumental in minimizing wastage by using proper cleaning agents, standardizing the initial start up process, mould loading, unloading process, stacking process, maintaining minimum inventory level. Received appreciation from the management on account of good performance. Production Operations Developing production plans and taking appropriate measures to ensure accomplishment of production targets. Determining requirements in terms of manpower, machines and materials and making adequate arrangements for them. Analyzing the overall production process, detecting loopholes/bottlenecks if any for enhancing production efficiency. Defining process parameters for gas assist injection molding, conducting trials. Programming the process parameters on injection molding machines & making relevant adjustments if required. Implementing PDCA techniques for minimizing process rejections/defects. Vendor Development Identifying cost effective vendors for procurement of materials. Checking the Machine specifications of their machines, and fixing the respective machines. Approval of the Quotations of the suppliers and finalizing the cost of the component, (Production per day, production efficiency, Processing cost, Rejection losses, The total cost of the component.) Finalizing for every 100 kgs suppliers should return, Good components minimum quantity, Good component equivalent to kgs, Runners, Rejection and lumps max. Arranging trials and finalizing Future Goals: Middle level assignments in Manufacturing Operations (Plastic Molding), or Development with a dynamic-oriented organization. ________________________________________________________________________________________