plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 10:17:46 AM ________________________________________________________________________________________ RefNo: CA - 30273 Gender: Male Age: 34 Designation: Senior Engineer- Production Highest Education Level: Post Graduate Diploma Preferred Location: Tamilnadu Notice Period: 30 Days Education Details: Post graduate diploma in plastic processing and testing from Cipet, 2014 with 78% B.sc Chemistry from Presidency College, University of Madras, 2009 Skill Sets: IT Skills Regularly worked with Sap System assembling and servicing Microsoft Excel, Word, Power point Extracurricular Activities Active volunteer of NSS National Cadet Corps (NCC) A, B & C certificate holder Member of football team of the college. Participated in various sport activities Work Experience: 10.7 Work Experience Details: Senior Engineer- Production From Mar 2017- Present Company profile- (Injection Molding & PVC Cling Films Manufacturing) Job profile- Leading and Managing the Production Team with support in Production Planning and Control Prepare Capacity Plan for Machines and identify constrains and leverage to meet customer requirements Release Day?s Production Plan based on Stocks and Customer Plan Ensuring of Day?s dispatch of planned quantities of customers Ensuring right Mould Machine combination according to the customer?s pull fluctuation Planning for long term actions like Layout Reorganizing, New Business Acquiring, Strategy planning Machine Allocation and Process Establishment for New Product Responsible for Key Performance Indicators of Day?s Production shots, Day?s Plan vs Actual, Rejection %, OEE performance, Processing Issues etc. Ensure proper level of skill for operators working on machines through technical training Provide detailed processing and work management training to supervisors Develop Skill Matrix for Operators, to plan for their training needs Ensuring automation levels through robots Ensure the required quality levels are met Ensure workplace safety Engineer- Production From Oct 2016 ?Mar 2017- Company profile- PVC Cling Films Manufacturing APEX TECHNICS, India. From Feb 2014 ? Mar 2016- Shift In-charge (Injection Molding) Job profile- Single common Lead for all the Coordinating Production in Injection Moulding Shop/ Paint shop/ Assembly by heading PPC Lead coordinator and responsible for the daily Cross Functional Team Gemba Meeting, through effective pictorial highlighting of the Key Operations variables to the concern support functions in the shortest time comprising of Day Production Shots- Planned vs Actual s Day Rejection % against the target Day?s Maintenance issues machine wise in Red/Yellow/Green status Day?s Tooling issues- tool wise in Red/Yellow/Green status Day?s Engineering/ Injection Moulding Processing issues Day?s Target delivery (Dispatch) % VS actual Day?s potential line stoppers at Customer end Day?s Potential line stoppers of Raw Material Day?s Actual Stock of components VS TOC norms in Black/Red/Yellow/Green/White status Day?s Actual Stock of Raw Material in Store VS TOC norms in Black/Red/Yellow/Green/White status Escalation of Potential threats and persistent issues to higher level Proficient with the Costing aspects of the Injection Moulding Plastics Component for Automotive domain Central follow up with all concerned support functions to ensure meeting the day?s targets and month?s targets Effectively reduced the Component Stock variation in shop floor by implementing stock poka yoke at the vital gate points of Material movement Derived a Simplified Daily monitoring system to delegate the Daily Production Planning Activity to Production Supervisors by training them Capacity Planning for arriving at the optimal Machine capacity required every month to uniformly distribute the Production load Reduce the no. of machines running in the lean period by altering the combination of the Mold vs Machine to reduce the Power consumption- A key cost driver of a Component cost Steer for Productivity improvements/Cycle Time reduction in Critical areas, identify critical machines to ensure non-stop production by offering alternate man power for relief etc when volumes peak Supported the New Project Developments by ensuring Machine availability for Trials, Projected the Facility requirements to support the new business Key representative for Production while the CFT Handing Over of the New Business to Production Phase to know the critical/ non-conforming variables even at the Start of Production Key coordinator in determining the resources/ support required from Cross Functional teams in supporting the Engineering Changes for components without affecting the regular production Lead coordinator for Planning & Consumption of Alternative Raw Material leading to cost advantage in Material Cost Deployed TOC logic in SAP and simplified the Production process flow Restructured the Stores Operations Ensure the Skill Set development of Supervisors through training on Problem solving tools Basic computer knowledge / Basics in XL Tooling & Gauges FMEA SPC Learning aptitude Communication skills Personality development Interpersonal Relationship Quality Systems ORIENTAL CONTAINERS LTD, GOA, India. From Aug 2013 ? Jan 2014- Trainee Engineer (Injection Molding, CMM process) Job profile- Ensuring the Production of the Target numbers in the Shift Ensuring the Target Rate of Quality Ensuring the Targeted OEE (Overall Equipment Effectiveness) Identify Critical Machines with respect to the following & generate action plan with respective Support Functions to resolve at the earliest Overloaded Machines Machines of Frequent Breakdown Tools Prone to frequent breakdown Components with difficulty in startup Components with High In-process rejection Taking New Product Trials Ensuring 5S in Shop floor Maintaining Minimal Raw Material & FG Inventory in shop floor Ensuring Safety of workplace and zero accidents Team Motivation and Engagement- Rewards and Recognition for the deserving, encouraging Kaizen Improvements from Employees Ensure 4M and Process Flow training for all New Employees Ensuring the Operator Ergonomics and coordinate with engineering team for any abnormalities Lead productivity improvement, rejection reduction and other cost saving/ value add SPECIAL PROJECTS 1. Reduced overall material Cost PVC flim 27K SAR savings / annum By modifying clear film roll clarity increase, Choosing right PVC Material material change from ?(S-70 )- SABIC 2. Reduced REGRIND 9% to 1.5% 30k / annum savings Adding oil heater Horizontally deployed the same logic for other Material components 3. Reduced capacity constraint in 420 Tonnage group machines 30K/ annual savings Improved output ?semi mode to auto mode for 4 machines - chute /shuttle conveyor 4. Optimization of Inventory of Stores to accommodate large volume of New program material without additional investment 5. Improvement of Overall delivery from 60% to 85%, by restructuring warehouse operations MAJOR MACHINERIES HANDLED Moulding Machines - L&T, ENGEL, NISSEI, Haurang, Engel Cast Extruder ? MACRO ENGINEERING (CANADA) Mixing Machine ? PLASOMEC (ITALY) Edge Cutting Machine ? HB MACHINERY (CHINA) THERMOPLASTIC MATERIALS HANDLED PPCP ABS Nylon 6 and Nylon 6,6 POM (Polyacetal) Poly-carbonate Polyethylene Terephthalate Pvc A result-oriented professional with experience of over 6 years in Production, Manufacturing Operations & Maintenance, Possess a clear understanding of the Plastic Injection & Extrusion Molding Field industry with the knowledge of instituting quality control techniques to achieve lowest overall cost. production -Process Operations -Reporting & Documentation Quality Assurance & Control -Planning -Team Management Proficient in standardizing the processing parameters of different materials on different machines delivers. Experience in troubleshooting, problem defining skills in solving technical as well as commercial issues. An effective communicator with blend of analytical, presentation, project management and people management skills decisive & agile leadership, problem solving & organizational capabilities Adept at handling day to day activities in co-ordination with internal / external departments for ensuring smooth production operations Experience in updating data to maintain departmental records and databases Resourceful at developing procedures, service standards, and operational policies with proven ability to reduce the running cost of the unit by planning & implementing effective control measures An effective communicator with exceptional interpersonal skills and hands on experience in training and development of subordinates ________________________________________________________________________________________