plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 4/19/2025 10:25:43 PM ________________________________________________________________________________________ RefNo: CA - 30280 Gender: Male Age: 41 Designation: Factory Manager Highest Education Level: Diploma Preferred Location: Tamilnadu Notice Period: 30 Days Education Details: DIPLOMA At ICT Tharamani, Chennai Diploma In Polymer Technology Year of Passing in 2005 with Percentage 73% Govt. Hsc School Natuveerapattu Year of Passing in 2000 with Percentage 69% Skill Sets: KEY SKILL:- Production Planning & Operation Knowledge of quality standards. Process setting all type of raw material & process improvement Cross-functional coordination Knowledge of kaizen. ISO 9001:2015, TS16949. Develop new procedures and process to improve production accuracy. Set up health &safety audit procedures and improve safety efficiency. Establish and maintain acceptable quality level for all assigned products. Interpret develop reports including standard operating procedures (SOP) Efficiently set and control operational budgets. MS Office, Word, Power point, ERP, SAP, TALLY Work Experience: 20.8 Work Experience Details: Factory Manager From January 2017 ?Date Company profile- manufactures and exports insecticide-treated polyester bed nets Job profile- Develop and execute production schedules based on business sales and department demands. Maximize effectiveness of production team, equipment and material to multi line products within planned schedules while reducing costs. Attain a sustained improvement of 99.5 % in productivity and scrap 0.5 % only over the last year. Develop and track cost improvement projects to reduce production costs by 30% Manage activities related to strategic purchasing to minimize operating expenses. Control inventory and raw material handling. Design, implement and audit quality control and production process Quality Manager From July 2015 ? Jan 2017 Company profile- Coast and is part of the Converted Paper Product Manufacturing Industry. Job profile- Maintaining and improving the company existing quality management system(QMS) Monitoring processes and measurements in order to gain compliance to the aforementioned standards with independent bodies. Driving process improvement activities with the aim of hitting QA targets. Giving advice and support on arrange of quality issues as required. Communicating and ensuring that the QA plans are understood and operated by all employees. Following regulatory requirement in order to meet service level agreements. Providing efficient and effective leadership and management of the quality team. Providing technical support to all staff. HOD ? production Servo Packaging Ltd Jan 2013 ? June 2015 Man power utilize for regular shift work Production planning Raw material planning Shift wise target splitting Achieving the input/output ratio without exceeding targets. Cost reduction of raw material Daily production SAP entry. Production solving methods CAPA and their effective implementation Maintaining production standards. Carrying testing during process adherence to all SOPs. Asset ? Manager Product?s development Premium Polyalloys Pvt Ltd Jan 2011 ? July 2013 Created a responsive market-driven development increasing market share from 25% to 50% in 2 years Reviewed production specification to verify accurate weights and measurements prior to mixing ingredients. Examined incoming material and compared to documentation for accuracy and quality. Calibrated test machine and production machine to maintain required productivity levels and adherence to quality standards. Inspected final products to assess compliance with quality standards and established tolerances. Engineer ? QA and R&D Formulated Polymers Ltd Aug 2006 - Jan 2011 Product parameter data sheet created. Cost reduction of raw material Recycling of reject production and process waste Review and revise product recipes within the guidelines provided by product development. Participate in the entire development process including specification ,planning,scheduling,development testing and support Results solved issues across all existing product lines and optimized new designs. Material included multiple conductive metals, and glass fiber infused polyamide. Manage various injection molding and catheter external supplier. Programmer ? CNC machine Caterpillar India Ltd March 2005 ?August 2006 Knowledge of CNC machine programmer. (part program and macro programmer) MACHINES HANDLED : CNC Milling machine, Turning machine, sliding machine, Gear cutting machine, Special purpose machine. Man power utilize for regular shift work Reduce the downtime by taking temporary solution Solving hydraulic breakdown by tracing hydraulic circuit Solving electrical problem by tracing electrical circuit Diagnosing of various problems in the area of Mechanical Daily shift check sheet monitoring Spare parts list preparation as for the breakdown PM point recommendation as per the breakdown Breakdown analysis for each and every breakdown 5s activity involvement Involvement in the ISO 9001 documentation Preparation of shutdown work and material arrangement for shut down work Quality Supervisor- Gear Box component Hyundai Motor India Ltd. March 2004 ? Feb 2005 Shift wise component preparation All parameters cross check Final inspection and clearance component HANDLING KNOWLEDGE MACHINES Plastic Extruders (Single& Twine Screw) Injection molding Machines PVC pipe ,HDPE pipe extruder Blender Gravimetric feeder Volumetric feeder &granulator Woven sacks ,tap plant ,looms lamination,printing,convert Mono filament ,warping, knitting Multilayer blown film Injection molding Nonwoven process Thermo forming process Knowledge about POLYMERS Formulation of plastic material compounding (N6, N66, PP, PVC, HDPE, LDPE, HMHDPE, LLDPE PPO, POM, ABS, SAN) Glass fiber Reinforced Mineral Reinforced Impact Modified Flame Retardants Antistatic Pre colored Wear resistance LLIN recipes Filler and color master batches MAJOR SKILL STATUS: Handling of UTM Testing Machine Raw Material Knowledge Knowledge of TESTINGS & QUALITY CONTROL of PLASTIC MATERIALS & PRODUCTS. Knowledge of ISO/TS-16949, ISO-14001. TESTING SKILLS: Tensile Strength, Flexural Strength, Impact, HDT, MFI, etc., Nylon 6, Nylon 66, Nylon 12, POM, PP,PVC,HDPE, SAN & PPO All Color Matching &Property analysis ITS Skills Well versed with Windows, MS Office and Internet Applications Trainings Attended Quality control in engine shop from M/S Hyundai Motor Company Chennai TESTING & QUALITY CONTROL OF PLASTIC MATERIALS from CIPET ,Chennai Blown film machine ,solvent base lamination and printing machine from M/S Packaging India Pondicherry Sig Sigma Black Belt training going on process SPECIAL TECHNICAL QUALIFICATION: TESTING & QUALITY CONTROL OF PLASTIC MATERIALS, RESEARCH & DEVELOPMENT. KEY SKILLS Knowledge about TS16949, Qs 9000,ISO 9001,QS14001 Excellent knowledge of plastics compounding& machineries Problem solving methods like CAPA and their effective implementation Maintaining production standards. Carrying Testing during process. Effective utilization of Manpower for shift operation. Adherence to all SOPs Testing Knowledge about Color scan (premier, I one) Impact Strength Tensile Strength % of Moisture Test Filler content Metal Contamination test Glass Fiber Length Test Relative Viscosity Opacity test Melt Flow Index Test GC and HPLC Hands ?on experience in the various types of plastic process technique which includes Twin Screw Extruder, Dispersion Kneader, High Speed Mixer, Granulator, Hopper Dryer and Auto Packing Tape Extrusion Line, Tape Winders (Auto and Normal), Multifilament Yarn Making and Circular Looms, Recycling Plant, Shredder, Lamination Plant, Solvent based Lamination, Flexor and Gravure printing Machine, Blown Film Plants, Liner Cutting Machines, Bag Cutting & Stitching Machine and Needle Looms Non-Woven extrusion, Printing Machine, Packing Machine Injection molding, injection blow molding, PVC pipes and Corrugated HDPE pipe Mono filament ,multi filament and warp knitting CNC lathe, CNC Milling, VMC, HMC Skilful in procurement of machines, molds and other related utilities like chillers, air compressor etc. Working exposure in Electrical, Electronics, Mechanical, and Hydraulics Track record of excellence in developing innovative cost-saving methods, setting up layouts, equipment, machinery & utilities for plant expansion and new factory projects Functional record of excellence in developing innovative cost-saving methods, setting up layouts, equipment, machinery & utilities for plant expansion and new factory projects Hands of experience handling man power for a large scale manufacturing house. ________________________________________________________________________________________