plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 4/3/2025 4:46:37 PM ________________________________________________________________________________________ RefNo: CA - 30328 Gender: Male Age: 28 Designation: Senior Associate Highest Education Level: Graduate - Degree Preferred Location: Gondia Notice Period: 30 Days Education Details: B-Tech ? Mechanical Engineering. Suryodaya College of Engineer & Technology Nagpur in 2017 ? 2021 Diploma in Mechanical engineering with FIRST CLASS from Government Polytechnic College Gondia Skill Sets: TECHNICAL SKILLS: MACHINES: Conventional: TIG Welding, MIG Welding, Arc Welding, Surface, Grinding, Lathe, Milling, Radial drilling, power tools (pneumatic grinder, pneumatic polishing). TOOLING: Press tools: Maintenance for progressive tools etc. Molds: Maintenance for injection molds. SOFTWARE: AutoCAD 2010 MS Office Suite applications, Word, Excel, PowerPoint, Outlook PROFESSIONAL DEVELOPMENT: Ergonomic study done for the Operator Fatigueless and implemented SMED concept Time study conducted for the TPM activity Trained extensively on OHSAS (Occupational Health and Safety Systems) Value engineering,and Communication skills, Safety, 3C & 5S, Mould Troubleshooting Work Experience: 7.8 Work Experience Details: Senior Associate Maintenance (Tool & Die maintenance & Tool Room In charge) From Aug 2016- to till date. Company profile- services provider that expertly manages the development, manufacturing, sales, and service of components related to automotive and transportation fields. Its product segment consists of engine management systems, electric powertrain systems, drive control systems and car information systems. Documents maintain: PM Plan Vs Actual, Monthly Breakdown Target, Consumables Purchase request, & IATF16949. Job profile: Repair and maintain press tool of 250 -400 kg & injection mould of 850-1500kg Repair and maintain hydraulic press of 45kn & Horizontal and vertical TOYO injection moulding machine with tonnage of 80-180 tonnage capacity Routine service and regrinding of tools Repairing Damaged mould with welding & polishing. Document and update die history and other work records Records keeping and practice IATF16949. Attend Break downs, identify fault and solve at the problem with minimal downtime to aid production Working with outside vendors to develop tooling and fixtures that result in the manufacturing of high-quality products. Manufacture new tooling and ancillary spares to support production activity and customer deadlines . Planning and implementation of manufacturing process for new products, new process, and process improvements. Operate EOT ( Electric overhead travel) crane capacity of 2 ton with 6 directions & manual forklifts of capacity of 25000kg Involved in product development and member in CFT ( cross functional team). Implemented CMMS Software-Computerized Maintenance Monitoring System. Productivity improvement through automation / semi-automation approaches and poke- yoke techniques Support new project tooling from commissioning stages through to start of production Responsible for schedule the Maintenance as per the plan. Test and validate electrical and hydraulic /pneumatic operations of tools before returns to production. Responsible for MTTR and MTBF performance Plan, Do, Check, and Act on for localization Annual preventive maintenance planning and carrying out as per the Plan Achieved the set target laid by the organization. Developed and provided data and quality review to senior management team. Exposure of TPM, 5S, Ergonomic Operation OPL (One Point Lesson formation for the Safety) Responsible for tool room. Adequate Knowledge of PLC/Hydraulics & pneumatic. ACHIEVEMENTS: Design review for the existing models and updating for future projects Worked out for the Field Failure analysis Framed a procedure for the Descaling of Molds on Cooling path As a Junior Associate in moulding proved the planning & controlling of shifts and did troubleshoot to the production issues. Cost savings done in process changes and in spares development without any quality impacts Localized the press tool punches and saved the tool cost Localized the mould manufacturing for the new product in India itself by reverse engineering technique at critical time. New source developed similarly for the existing tool for refurbishment Having 5 years? experience in co-ordinate Mould Maintenance team, time estimation, work execution, spread sheet preparation. Maintenance of injection mould, Press Tools, and jigs fixtures, gauges Specialization in mould maintenance, Die Maintenance, and Trouble Shooting. Maintaining IATF16949 and EMS Documents. Sound knowledge in Shop floor Handling, Maintenance planning, Manpower handling,Cost Estimation, Cutting Tools, Vendor development, Fixture design & Product development. Good Analytical abilities and problem-solving skills. Quick grasping power and zeal for learning new things. ________________________________________________________________________________________