plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 3/10/2025 4:46:41 AM ________________________________________________________________________________________ RefNo: CA - 31252 Gender: Male Age: 40 Designation: Assistant Manager Highest Education Level: Diploma Preferred Location: Tamil Nadu Notice Period: 30 Days Education Details: Diploma in plastics mould making technology Skill Sets: Software known: Auto cad (all versions), UG NX-4, mastercam9.1 &DCA (diploma in computer application) (MS word& MS excel) Core Qualification: Through with all practices and concept of plastic engineering with GMP manufacturing practice. Remarkable proficiency in report writing and document processing. Production planning control, raw material, force cost based finished goods planning in production line. OEE, UEE & rejection control. Self-motivated, comfortable with in teams, and good leadership skill. Strong ability to operate peripheral equipment and injection molding machines assembly line and packet line. Exceptional knowledge scientific injection molding processing and plastic material (thermo plastic & rubber). Excellent knowledge of injection machines maintenance's by mechanical and minor electrical. Direct trained certified from Engle Austria Europ (operation, processing and maintenance's in molding- machines). In-depth knowledge of tool design, huge experience in Work Experience: 18.3 Work Experience Details: Assistant Manager (Production & Tooling) (Injection Molding & Assembly Line) Joined as shift in charge & Tooling ENGG. From FEB2017-Still date Company profile- Medical manufacturing industry Job profile- New plant starts up in India. Installation of all new utility equipment's, machinery?s, auxiliary equipment's and quality equipment's validate for process ( SAT ,FAT,IQ, OQ&PQ). Document?s prepare for ISO 15378, ISO9001, ISO14001& GMP etc.,(SOP, WI, forms, protocol & change control). Prepare and facing for all standard Regulatory audits, customer audits, internal audit and stock audit. Manpower planning & conducted interview with team to be selected the right person for the vacancy. New employee training. Planning for production. Planning for RM with SCM. OEE, UEE and rejection follow up. Achieve the all KPI target from the management. Fix the KPI target for subordinate employee. Reduce the change over time by planning of monthly production force cost and customer demand. Production activities (get PO, BMR request to QA, batch start up and batch completion close BMR and return to QA). SAP module use for production Activity. All new set up and process validation. Planning and schedule for maintenance.(injection molding , mold?s, assembly line & packet line). Follow up for new project implementation. New product variant development. Follow with QA for change control, Deviation, NCR, Protocol customer complaint related CAPA. Support with procurement, vendor creation, purchase order & payment follow up. Production & Maintenance Engg (Injection Molding&molds) From SEP2012 ?SEP2016 Company profile- medical syringe manufacturing company is largest syringe producer Job profile- Oversee the production processes and planning in injection molding. Served as maintenance, accountable for setting schedule and preventive maintenance. Maintain records and prepare legible reports, including SPC reports, QC inspection reports, housekeeping checklist, mold cavity data sheets, production downtime reports, cycle time sheets and problem/corrective action logs, ect., Maintain day-to-day molding operations, troubleshooting equipment, tools, materials and quality inspection at completion. Assist in the achievement of the molding department goals in regards to product quality and process control standards. Mold set-up, start-up, troubleshoot and monitor of plastic injection molding machine and related equipment's. Started up cycled in mold accordance with documented cycle timing. Assist with set-up and maintenance's of auxiliary equipment, including granulator, convey-er, mold- temperature controller and mold electrical controls. Trouble-shoot molding processing and monitor part quality make adjustment to ensure proper molding part. To ensure the proper maintenance and inspection of machine and completion of all necessary documents as per standard. Conducted hydraulic oil testing, oil level of all machines and maintenance's of hydraulic pumps, valves, all hydraulic circuits, moveable& running mechanical parts and water line supply for safety purpose. This enabled to remove impurities in hydraulic oil, which would length life, change over the mechanical parts for smother running of injection molding machines. Repair break down machines also. Direct visit at Engle injection molding machines manufacturing plant in Austria, certified trained operation, processing and maintenance's of injection molding machines. Responsible for installing molding machinery, training Skilled Trades and Process Engineers on Processing and machinery maintenance. Managed the design and tryout of new molds, new molds trail, materials for cost, quality and process ability. Oversaw raw material inventory working with vendor to communicate quality delivery issue. Implemented quality improvement program spot audits, root cause analysis, implementation of remedial action. Process of all new molds and materials, working with tooling vendors on all new tooling programs. Contacted all types of molds (high volume, high speed, high cavitations, two plates, three plates, cold runner and hot runner) maintenance and repair, next mold table maintained for maintenance of mold in advance of production schedule. AL-TAYAR PLASTICS&RUBBER MFG, CO LTD. From 2009JUL-2012APR Industrial city, Jeddah, Saudiarabia-21491. Job Profile: Tool Room/maintenance Engg (Injection Molding & molds) Responsible and accountable for achieving adequate production levels, maintaining the expected product quality. As needed, accurately document any issues with the tools, equipment, material and process. Responsible for the mold and die maintenance supporting the injection molding area. To ensure that injection molds are ready for production and user friendly. Assure proper and respectable storage of all molds and dies with adequate oiling/greasing maintenance as per their usage-Storage location and records are to be maintained. When necessary initiate Mold maintenance plans well in advance of the production schedules. All moulds colored according to color coding of their company Report to the Senior Manager and update him of the daily work carried out at the plant. Work in co-ordination with the production team and quality control team to assure quality production in-process as well as for final output. Mold design and new mold manufacturing in tool room , the vendor bring the mold in house, setup the process and make any tooling changes needed to form a dimension-ally acceptable part. Diagnose, Repair tooling, or molding problems with Injection molded products, Cycle Time Reduction & Diverse Injection Molding Environments, Scrap Reduction. Build tooling and fixtures for molding applications. Acted as a machine technician operated tool room machines like conventional and CNC machines for Mould making, injection moulding machine parts repair work and new parts manufacturing and general plant maintenance's works. Completed any other duties required for efficient production. Press tonnages from 100 to 6,000 tons on Plastic Injection Molding Machines such as Engel, Demag, Battenfeld, adjustments to molding machines to optimize machine performance. Assist the set-up, startup, troubleshoot and monitor of plastic injection molding machinery and related equipment. Started up and cycled in mold, in accordance with documented cycles and startup qualification procedures. Checked cycle after startup to ensure accuracy. Worked with Quality Assurance/Manufacturing to achieve startup shots with minimal downtime and less scrap Recorded all of the documented process parameters for every injection mold on the plant?s shared hard drive to enable the molding team quick start-up of injection molding machines Safely use overhead cranes for the installation and removal of injection molds. As time permits and help relieve for breaks and fills in during personnel shortages. Mechanical and process troubleshooting experience in an injection molding environment. Sivananda Moulds And Dies Pvt Ltd. From 2006aug-2009jul Tooling Engg (Mould Making& maintenance) Job profile- Assist with new product design, mold design, select plastic material, raw material for mold manufacturing and select specified injection molding machines for production. Responsible for new mold project manufacturing process. Follow up all mold parts manufacturing, dimension-ally and quality wise inspect parts ready for mold assembly. New mold trail in injection molding machines. Manage mold set up, startup, troubleshoot and monitor of plastic injection molding machinery and related equipment. Started up and cycled in mold, in accordance with documented, Trouble-Shoot, Diagnose Molding Problems, Offering solutions to prevent defective plastic parts. Set-Up Proper Parameters for Molding and secondary assembly equipment's. Possible ways for reduces the cycle time and even with produces of quality plastic part. To ensure the plastic molded part weight, dimension, fitments and functional area of the part, visual appearance and other quality issues. If need correction possible ways by injection molding processing and mold re-works. General mold maintenance's rework and replace of wear and deserve of molds parts. Operated all tool room machinery?s Conventional and CNC machines. Using cad/cam for manufacturing process. PROFESSIONAL SUMMARY: A plastic manufacturing industry with clean room background has over 14 years of experience in injection molding and tooling (production and maintenance). I have resourceful and reliable plastic technology with production, GMP manufacturing practices, maintenance's, troubleshooting and problem-solving abilities. Excellent interpersonal skill collaborates with team to identify remedy the quality issue and customer complaint. Well ?versed aspect all production including inventory management, quality improvement, documentation (SOP, WI & forms), facing audit (regulatory, compliance's and customers), housekeeping, safety programs, scheduling and maintenance. ________________________________________________________________________________________