plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 3/14/2025 6:27:24 PM ________________________________________________________________________________________ RefNo: CA - 31541 Gender: Male Age: 54 Designation: Manager-Plant Maintenance Highest Education Level: Graduate - Degree Preferred Location: Telangana Notice Period: 30 Days Education Details: B.Tech(Mech.) Skill Sets: OVER VIEW To work in an organization where my growth and knowledge is along with work and responsibilities and to be a part of an organization where I can prove my talent. Review the operation of plant equipment and utilities system to solve problems in a timely manner and to identify opportunities for improvement. Coordination with production department to see the breakdowns promptly attend and plan the shutdown does not affect productivity. Planning and implementing plant improvements and expansions. Breakdown analysis, corrective and preventive actions that are reducing downtime of the equipment. Manage Production and Maintenance activities. Execution of all Engineering Project Jobs. Ability to ensure quality improvements of process in the plant. Ability to implement KAIZENS in the plant. Ensuring compliance's related to EHS Ability to planning scheduling of Production Activities. 11 years? experience in Chemical(Fertilizer) Industry and 3 Years FOOD industry experienc Work Experience: 30.3 Work Experience Details: Manager-Plant Maintenance From Dec 2013 to till date Company profile- leading Packaging Products Company that manufactures and markets Job profile- Review of maintenance reports and report to the top management regards to the breakdowns and status and corrective actions. Improved the In house Housekeeping by implementing 5S. Well-acquired knowledge in handling & maintenance of Dryers, Elevators, Conveyors, Gearboxes, Pumps, blungers, etc. Reduced the specific consumption's by proper utilization of equipment to the optimum in co-ordination with production team . Tracking of maintenance costs and to take measurable steps to keep the cost in control. To prepare the financial budgetary cost for maintenance and monitoring the maintenance cost. To plan the projects for improvements and expansions. Responsible for reduction in downtime by proper planning of Preventive and planned maintenance. Planning and implementation of Preventive maintenance and predictive maintenance and shutdown maintenance. Inspection of equipment / Material received at Engineering Stores. Follow up with Purchase Department for materials and services. Developing vendors for spares and contractors for maintenance services. Verification of job Quantity and quality of all jobs done by contract work force. Planning of CAPEX budget and Executing CAPEX activities. Preparing and control of annual maintenance budget for Revenue. Internal training based on the skill matrix of the individual. Purchase requisitions and material indents are prepared through SAP. Executing safety personnel, facilities and equipment's. Planning and ensuring effective safety measures in working area. Monitoring Safety Health & Technical Equipment?s. Participating Emergency response mock drills as per plan Internal auditing and dept. Trainer on technical aspects. Asst.Manager-Maintenance From March 2011 to Nov.2013. Company profile- food product manufacturing company. Job profile- Responsible for smooth running of utilities like Chillers,RO Plant,Steam Boiler, Hot water generator,and Screw compressors. Responsible to minimize the breakdowns of equipment's. Conducting Corrective actions and preventive maintenance to avoid breakdowns. To guide the technicians. Supervision of new projects in technical followup. Implementation of all statutory regulations in engineering activities. Manpower management (Motivation,coordination, training). Inventory Management. Maintaining Safety of personnel, facilities and equipment. Planning and execution of modification of jobs. To deliver the all utility parameters as per requirement of the plant. Analysis of the failures and take corrective and preventive actions to avoid recurrence of the problems and preparing RCA reports. Plant Equipment Vapour compression Chiller Make:Bluestar, Cap: 80TR. RO Plant,Make: Ion exchange, Cap: 2KL. Screw Compressors :Make:ELGI Steam Boiler:Make:Thermax, Cap:2T. Hot Water Generator Cap:15Lakh Kcal/Hr.and 6 Lakh Kcal/Hr. Pasta Plant ,make: Buhler, Cap: 3T/hr. Packing machines ?Martine make. Screw Conveyors,Bucket Elevators,AHU system,Gear boxes and pumps. Worked as an Sr.Mech.Engineer in Subhodaya Chemicals Ltd, Gowripatnam,(AP). From Nov. 2007 to March 2011. Subhodaya chemicals is one of the industry manufacturing SWARNA Single super phosphate Fertilizer And manufacturing sulphuric acid. Job profile- Undertaking failure analysis breakdown analysis of machinery ,equipment and utilities. Preparing maintenance schedules for reducing machinery down times for ensuring smooth production Ensuring planning and implementation of preventive maintenance. Ensuring Corrective preventive analysis to avoid breakdowns. Coordinating with user departments for clearance for performing Routine Works. Monitor the use and inventory of spare parts maintenance and equipments. Supervising and giving training to the Plant Maintenance personnel. Maintain Proper documentations and maintain updated documentations. Preparing of annual maintenance plan. Worked as an Jr.Engineer (Mech, in Eenadu News paper From Jan. 2003 to Nov. 2007 Worked as an Mechanical Engineer Subhodaya Chemicals Ltd-SWARNA Single super phosphate Gowripatnam,(AP) From Jan. 1996 to Jan.2003. Worked as an Supervisor in SRMT(Production) Ltd, Kakinada,(AP) From Sep. 1993 to Jan. 1996. Utilities & Plant Equipment. RO Plant Compressors(Screw and Reciprocating). Boiler- Steam and Hot Water generator. Chilling Plant- Vapour compression, cooling Towers Air Handling Units ?Humidifiers, Blowers. DG Sets. Ball Mills. Blungers. Vibro screens Elevators. Conveyors. Gear boxes. Pumps. Belt Dryers. LPG System . ETP STP Filter press Dry grinding plant KEY RESPONSIBILITIES. Plant Maintenance-Planning-People Development Organizing and review daily maintenance activities so that the schedules are following as per QMS Scheduling and planning predictive ,preventive maintenance jobs with focus spares availability and root cause analysis. Checking maintenance cost, repairing cost, Breakdown failures and identifying activities for improvement Coordinating with production teams stores, purchase to organise for timely completion of maintenance activities. Preparing MIS reports and review with the team Providing technical support to the team on issues. Motivating employees and stretching targets through team building. Coordination with process people of the organization for improvement plans Experience in statutory requirements related to Engineering Dept. Monitoring air pollution(Stack &Noise) Maintain statutory compliances (Hazardous waste) Supporting to Safety for Fire preventive training and conducting Mock drills Supervising & monitoring the performance level of the staff for ensuring accomplishment of the target. 0rganizing regular periodic meetings & trainings for staff & engineers for discussing current work issues and devising solutions Experience on maintenance and troubleshooting of various utility equipment?s like boilers, hot water generators, RO Plants chillers ( vapour compression system), Air compressors, DG sets and Plant equipment. Timely disposal of waste management in the plant. Executing cost saving and energy saving techniques. Man Management & ISO . Monitoring quality system for improving performance of equipment?s Updating of documents as per ISO. Monitoring and taking corrective actions and implement counter measures recommended during audits. Monitoring adherence to safety norms and safe operational procedures Ensuring safe working conditions and practices and implement safety procedures. Ensuring training on Safety measures. Preparing and follow up KAIZEN activities for work development. Identifying the process problems and resolving in a proper manner. Preparing documentation i.e SOP?s, ISO documentation Maintain all equipment files in a complete and timely fashion. Preparing operating budget of machinery spares and consumables. Implementing quality systems ISO9001-14001,OHSAS18001, and organize internal audits Ensuring the standards of Safety in maintenance activities and work places. Execute preventive maintenance of equipment's as per the pre decided schedule . Handling with team effectively and monitor guide to make use of them to meet the Organization requirements. Annual certification of Statutory authorities for Pressure Vessels,Tools and tackles et.c. AMC management follow up for the equipment like Forklifts,JCBs,ROplants. Preparing revenue budget and CAPEX budget .Executing CAPEX activities. Carryout analysis for the consumption of spares and make action plan for optimized /modification for cost reduction. ________________________________________________________________________________________