plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 3/10/2025 5:10:15 AM ________________________________________________________________________________________ RefNo: CA - 31588 Gender: Male Age: 35 Designation: Production Manager Highest Education Level: Graduate - Degree Preferred Location: Gujarat Notice Period: 30 Days Education Details: B-tech (Mechanical Engineering) Skill Sets: Skills On Softwares/tools: - MS-Office, Excel-Power point, Microsoft teams/planner, outlook, ERP (Enterprises Resource Planning) - Microsoft Dynamic AX-2012, SAP ECC 6.0., AutoCAD-2016 Work Experience: 12.2 Work Experience Details: Production Manager From 2017-Present Company profile- Manufacturer of Upvc Windows, Upvc Sliding Door & Upvc Sliding Windows Job profile- Responsible for entire production, including raw material, production planning, maintenance, achieving production targets, controlling wastage, customer deliveries, W.I.P, production cost and quality systems. Conducting weekly production Planning meeting and analyze wastage , production difficulties , breakdowns, conversions, quality issues and requirement of resources and monitoring this on daily basis and find out the quick solutions for meeting daily production targets. Reducing the rejection cost with the help of analysis of non-conformances on periodic basis and also by following suitable action(both corrective and preventive) Coordinating and supervising calibration of machine as per schedule. Maximizing the effectiveness of the preventive maintenance program by scheduling, planning & closely monitoring PM activities & optimizing resources. Coordinating with AMC vendors and closely monitoring AMC activities. Preparing Daily, weekly and monthly production reports, maintenance report to vice-president and Managing Director. Brainstorming and process mapping (SIPOC, Flow chart) to avoid non-value added activity and eliminate wastage in the process. Why-Why analysis to find out root cause of an effect and its many causes for eliminating process inconsistency and to make continuous improvements. Carrying training and awareness program for the engineers and supervisors on good manufacturing practices , ensure them the guidelines of SOP, GMP, 5?S, Kaizen, ISO Documentation, Safety rules and Quality for doing better lean manufacturing process also . Ensure availability of stock as per monthly production planning else requisition for Purchase. Coordination with QC team for new product development and sample making. To optimize productivity by various methods by continual improvements, optimum utilization of all resources 4M (Man, machine, material and method. Focus to minimize downtime to avoid consumption of more time at bottleneck. Monitoring after production process and quality checking finished products should be proper packing and stacking with identification on the product in the dispatch area. Production Assistant Manager From 2016-2017 Company profile- Leading Manufacturer and Exporter of FIBC Bags Job profile- Handling a production team of 60 people, 120 ton production target and reporting to manager and factory head. Calculating sizes, weights, RM required of the product. Planning for process and conversion time to fulfill requirements of product to the neighboring department and there by achieving own department production target. Best utilization of resources for optimum process yield and with minimum wastage to save department overhead cost and thereby able to give more incentive to workers. Analyses and solve problems in the machines and shop floor. Responsible for carry a Six-sigma project under the guidance of process owner and Black belt ?to minimize avoidable wastage. Creating Purchase requisition, PO, entering stock, Invoicing, creating new material, vendor, one time vendor in SAP system. 2012-2016 Production Process Engineer-Shankar Packaging?s Ltd Handling a production team of 33 people, 350 ton production target and reporting to manager and factory head. Operating on machines like extrusion machine, blown extrusion machine and allocating manpower as per the production planning to achieve daily target. Production planning in such way so that to face very minimum conversion, wastage and control over production, which gives best machine utilization against target. Material issue, Purchase requisition, inventory control, production entry through SAP system. ISO, 5?S, Food safety documentation. Ensuring that the products should be at good packing and stacking and proper identification to avoid contamination, defect from the product. 9 years of strong knowledge in supervising, team leader and team management. Very good in strategic production scheduling, production control, Data Analyzing, wastage control, 4M process management Good knowledge in manpower planning, productivity analysis and effectively Very good working knowledge in Packaging industries in FIBC bag production. Hands on experience in extrusion machine, blow film extrusion, plastic sealing machine, and Wastage recycling extrusion plant (NGR), CNC turning machine, Fusion welding machine Very good working knowledge in UPVC fabrication process, installation process, customer complaint resolution, On Site project handling. Very good in solving quality deficiencies by using tools like data collection, cause & effect diagram, histogram, control chart etc. Good in machine maintenance program (preventive and breakdown) by monitoring PM activities & optimizing resources. Successfully worked in SIX SIGMA project on ?Reduction of avoidable wastage? as a GREEN BELT member. Strong working knowledge in KAIZEN PROJECTS, 5?S SYSTEM, 7 QC TOOLS, ISO 9001 & 2008, Safety rules and regulations. Good in communication, Leadership quality, Presentation, Analytical and problem-solving Skills. Drawing different machining fixtures and blocks and can able to use SAP and ERP. ________________________________________________________________________________________