plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 3/10/2025 4:54:06 AM ________________________________________________________________________________________ RefNo: CA - 31630 Gender: Male Age: 50 Designation: Manufacturing Manger Highest Education Level: Masters - Degree Preferred Location: Karnataka Notice Period: 30 Days Education Details: Master of Business Management In Operation Management (MBA) (National Institute of Business Management) in 2016 Skill Sets: IT SKILLS: Operating Systems: Windows Software Skills: MS Office, Axapta. SAP KEY SKILL AND COMPETENCES Excellent hands on Plastic Manufacturing management & Lean manufacturing Methodologies. Quality Control and Team Training. New Line set up, NPD and cost reduction Projects. Purchase and Logistic Management. Health and Food safety regulations, FSSC-22000, ISO 13485, TS-16949, IS09001-2015. Involved in costing and P/L activity Work Experience: 26.2 Work Experience Details: Manufacturing Manger From Dec?2013 to till date Company profile- manufacturing of plastics products. Job profile- 1. Handling High speed molder which produces around 3.2 Million plastic closures per day supplying to Pepsi and Coke Cola. 2. Process optimization with new advances technology, Like High Speed Camera Inspection and conveyer system with carton erector 3. Continually maintaining the Lean manufacturing System. 4. Maintaining the commendable focus on critical spares inventory which is normally imports from USA and doing accurate maintenance's management. 5. Improving operational team performances while keeping machine up time around 94%. 6. Localizing the spare parts through which reduces the spare cost. 7. Ensuring all KPI are achieved and maintain the continuous improvement. 8. Preparing and presenting PPT of weekly and monthly performances of operation to management 9. Working with Project management Team for New Project 10. Successfully Implemented and Operated the SAP system in manufacturing. From Apr ?02 ? Dec? 13 Deputy Manager-Production/ Purchase Assistant Manager ? Production Senior Engineer ? Production Engineer ? Production Company profile- leading global solutions provider in the field of manufactured precision plastic products. Job profile- 1. Mapping operation requirements and coordinating in developing and implementing processes in line with the pre-set guidelines. 2. Analyzing the data and providing the information that helps in overall growth of the organization. 3. Undertaking responsibilities of removing unnecessary procedures in processes; ensuring standardization in the process. 4. Monitoring the overall functioning of processes, identifying improvement areas and implementing adequate measures to maximize management satisfaction level. 5. Exposure in high precision and thin wall molding component; experiences in clean room moldings and maintenance's practices. 6. Exposure in process validation system like scientific injection molding (SIM) technique, Velocity control technique (VCT) and cavity pressure transducer technique (CPT). 7. Handling Multi-cavity Mold from 4 cavities to 64 cavities & hot runner system like Mold master, Husky, and Mastip. 8. Exposure in handling material like Filled and Unfilled Nylon, Poly carbonate (clear and opaque) ABS, PP, PET, and poly acetal, PMMA, HIPS, SAN and TPE. Managed global customer like Gillette, Siemens VDO, Kodak, Sal comp, Honeywell, Continental, Flex power, Rialto & ABB; Purchase Management: 1. Organizing and maintaining facility for the purchase of all Tooling activity. 2. Ensuring services and contracts on a best price / best quality basis. 3. Ensuring smooth supply of material, consumables and equipment for Tooling within budgeted prices 4. Procuring materials as per BOM like Plastic Raw materials, Graphite, copper, Steel, Standard items, Mould base, and Hot runner systems. 5. Managing out sourced items with engineering team Like Wire EDM, Milling, Sizing. 6. Benchmarking and performance monitoring of Supply Chain. 7. Establishing purchase order terms, pricing, quality requirements, delivery requirements for each project 8. Successfully handled ERP (AXAPTA) Purchase module which includes price analysis, contracts terms, purchase requisition and ordering, defining material spec and vendor master control, 9. Reviewing all terms of contracts/agreements to achieve ?best price/best quality? purchasing 10. Preparing & processing requisitions and purchase orders through ERP (Axapta) 11. Maintaining track of goods ordered and received. 12. Managing supplier relationships and building effective supply chain partnerships. 13. Resolving disputes and claims with suppliers 14. Coordinating and managing supplier Audits periodically along with quality department to make sure Procedures &systems are maintained by suppliers. 15. Medical customer Like Sun pharm, Cipla and B Braun. Team Management: 1. Recruiting, mentoring & monitoring the performance of team members, assessing quality of work and ensuring efficiency in process operations & meeting of targets. 2. Creating and sustaining a dynamic environment that fosters development opportunities and motivates high performance amongst team members. Conveying and Automation: 1. Exposure on Wittman Robotics, End of Arm Tool (EOAT) and conveyer system. 2. Exposure on L/T MOTON centralized material handling system QA system and Audits: 1. Implementing and maintain Quality system like ISO 9001 for C & E- packaging, TS 16949 for automotive parts, ISO 13485 for Health care product and OHAS. Centum Electronics, Bangalore Aug?00 ? Mar?02 Shift Supervisor ? Production Adhithya Precision Molding, Bangalore Augr?98 ? Jul?00 Trainee ? Production SUMMARY: A dynamic leader with more than 22 years of proven track record of providing astute broad-based manufacturing and management experience in Plastic injection Moldings, High Speed Manufacturing, assembly, and Purchasing & supply chain management. Comprehensive understanding& experience of Manufacturing management and inventory management regularly achieving cost saving targets. One Key Member to achieve the EBITA and prepare the Yearly budget for manufacturing. Adept in all aspects of product development spanning from design to commercialization, which include materials planning, Purchasing, and negotiation. Expertise in implementing and maintaining Quality system like ISO 9001:2015 for C & E- packaging, TS 16949 for automotive parts, ISO 13485 for health care products. Expertise in implementing and maintaining EHS requirements as per FSSC 22000 and OHAS 18001 std in shop floor for FMCG product. Skilled in handling projects like Bi component Mold validation and approved for Gillette in Hongkong and Thin wall mold for Motorola was validated in Shanghai (china). Molding Management: Closed Loop Injection Molding Machine : Ferromatic Milacron, JSW, L/T Demag, Engel, and Arburg. Bi-Component Injection Molding Machine : Ferromatic Europe and Demag (Germany) machine. Hi speed Molding Machine : ALKOA (USA) Material Handling System : Moton and Conair Centralized System Robots : Wittman ________________________________________________________________________________________