plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 3/10/2025 5:08:36 AM ________________________________________________________________________________________ RefNo: CA - 31669 Gender: Male Age: 44 Designation: Plant Head Highest Education Level: Graduate - Degree Preferred Location: Pune Notice Period: 30 Days Education Details: B.E. (C.S.E.) from C.C.S. University, Meerut in 2002 Skill Sets: Project & Programme Management Vendor Development Business Development Product Development / Production Management Plant Operations Budgeting / MIS / Costing Tool Manufacturing Supply Chain Management Procurement Material Management Resource Management Work Experience: 22.2 Work Experience Details: Plant Head From Jun?19 Company profile- developing small & precise plastic injection moulds From Jul?02 to May?19 Growth Path: Joined as Engineer PPC and rose to the position of Business Head / Head of Operations in Apr?15 Company profile- Manufacturer of Socket Head Range, Sheet Metal Components, Moulds Switches, Body Housing Range and Sheet Metal Job profile- Develop the parts as per APQP Sheet related to project Receipt of RFQ from Customer for development of new parts Review feasibility and customer specific requirements Identification and Selection of supplier for tools/moulds and bought-out parts Negotiation and settlement of costing with supplier based on target price Ensuring the development of parts/moulds at supplier end as per agreed time line and timely completion of customer PPAP Costing & Concept of moulds, Sheet metal tool, Standard parts, Electrical parts, product assembly costing Setup of Assembly line for MCB Job profile- Preparing budgets, planning funds for procurement & sourcing of raw materials, ensuring the optimum utilization of materials, maximum cost savings & meeting of anticipatory orders Formulating & implementing strategies for purchase of materials from sources; achieving cost reduction in procurement and packaging operations Spearheading a large & diverse team of 90 employees consisting Section Heads, Engineers & Workmen for driving plant operations and achievement of organizational goals Collaborating with customers and internal various functions to ensure customer satisfaction by optimum utilization of resources and implementing & maintaining the quality management systems Designing successful revenue building techniques/strategies/tactics using customer and market feedback Directing production activities with strategic utilization of available resources & machine loading as per production schedules; executing cost saving techniques to achieve substantial reduction in terms of maintenance expenditure, man days, purchase, raw materials & energy consumption Leading the timely development of parts like injection moulding parts, sheet metal parts and tools & dies Planning & implementing effective plant processes to facilitate robust production systems, process optimization, in-process / material quality control and documentation Steering production planning & control including coordinating for manpower, supplies and uptime of equipment Accumulating data related with capacity utilization of various machines, productivity, service levels of plant, outgoing product?s quality and rejection trends Ensuring the availability & delivery of right quality material at the right time, price and terms Devising efficient logistics management system to ensure delivery of goods / shipments as per the set time & cost Managing effective & efficient costing system, resulting in cost reduction Assessing training needs and imparting / organizing training programmes for team to achieve pre-planned business targets Presenting monthly MRM to the top management Monitoring audits for getting approval from new customer PROFILE SUMMARY Managed procurement operations and handling complete part development cycle right from RFQ stage to PPAP as per time plan; including supplier audit, supplier selection, approval of processes, negotiations, built & evaluated performance of vendors, supplier improvement; developed an alternate vendor base to achieve cost reduction & increase revenues Good Knowledge of Zero based costing, responsible for costing of all Plastic, Sheet Metal parts and Tool Costing for all projects which are under running and RFQ Stage as per target cost Conceptualized, formulated & supervised overall plant activities and ensured the achievement of top & bottom-line profitability and annual business goals in Plastic Injection Moulding, Sheet metal and Automotive industry Led cross-functional teams using interactive & motivation leadership; restructured manpower for optimum utilization, conducted brainstorming sessions & regular trainings to enhance skills / capability; initiated the Kaizen & Suggestion Scheme and Award System for shop floor workmen Exceeded volume & profit goals by building relationships with existing & new customers and ensured the meeting of budgeted sale targets, high customer satisfaction and QPCDSM targets of customers Enterprising leader & planner with track record of turning around plant operations, enhancing production efficiency, reducing loss time at shop floor and augmenting sales turnover by 270% & EBITDA by 9% ________________________________________________________________________________________