plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 4/2/2025 6:04:20 PM ________________________________________________________________________________________ RefNo: CA - 33553 Gender: Male Age: 31 Designation: Sr. Production Engineer Highest Education Level: Graduate - Degree Preferred Location: Porbandar Education Details: 2016 B.E. (Mechanical) from GTU, Junagadh, Gujarat 2013 Diploma in Mechanical Engineering from GTU, Navsari, Gujarat Skill Sets: Plant Operations Manpower Handling Production &Maintenance Operations Resource Optimization Material Management Inventory Management Composite Strength Analysis Cost Optimization Safety Management Quality Management Rejection Control Training Work Experience: 8.3 Work Experience Details: Sr. Production Engineer From -March21 to till date Company profile -leading manufacturer of Plastic extrusion machinery Job profile - Managing &leading a team of 70 Technicians & Team Leaders and motivating them to achieve plan v/s actual on time Ensuring the smooth production operations within budgetary limits as per the SOPs Performing: Operational task management including the development of operator task & shift handover reporting Periodical audits to execute operations as per the set environmental stipulations and standards Root Cause Analysis to ensure smooth workflow Designing & implementing new process concepts for production optimization, yield improvement and guidelines to sequence manufacturing activities in the organization Ascertaining the implementation of Quality Management System and ensuring adherence to the same while adhering to various quality measures Directing, leading & motivating workforce and imparting continuous on-job training to accomplish greater operational effectiveness / efficiency Coordinating with other Production Supporting Department on a regular basis to understand engineering needs Revamping the raw material cutting design (soft copy in AutoCAD 2D & 3D) to reduce extra material losses Interfacing with people across hierarchical levels for smooth task execution and achievement of organizational goals Managing production shifts & maintaining online quality parameters Accomplishments: Steered efforts in implementing: Advance 5S, and Kaizen activities. Study and Implemented master BM (SAP) correction throughout the whole assembly process to reduction the unwanted materials which not required and updated new master BM with it involve D&D team as per required, and reduced WIP by 10%. Conduct Conveying piping project and saving 50% of excess material using it in futures job. Implemented materials which are coming through unit base meters to numbers for control WIP and time saving for the process along with SAP MRN Production Engineer From -Jan17 to March21 Company profile -leaders Gold Seal of India & SG Technologies Job profile - Steered efforts in implementing: Autonomous Maintenance System and Computerized Maintenance Management System Advance 5S, Poka-Yoke and Kaizen activities Played a vital role in implementing various projects to reduce defects and capacity improvements Maintained the Takt time to deliver product timely for other operations Worked as a Member for the implementation of IATF, ISO-9001, ISO-14001 & OHSAS-18001 and documented the same Acknowledged for decreasing outer defects by 10%through effective process improvements; received appreciation for the same Streamlined the processes by taking various measures such as in-house automation of machines & tools Reduced inside defects by 5% through measures such as preventive actions and root causes analysis of downtime trends Escalated Overall Cycle time by 5% through measures such as close monitoring of temperature time data during demolding Evaluated methods for SCRUM project and facilitated improvements in project work, which resulted in reducing the excessive usage of material Initiated mold modification which resulted in reducing the reverse material by 20% Reduced the customer/supplier related complaints defects by maintaining the record in Defect Matrix Worked as a Member of Deming Award Journey ________________________________________________________________________________________