plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 4/4/2025 5:09:39 AM ________________________________________________________________________________________ RefNo: CA - 35230 Gender: Male Age: 49 Designation: Quality Head Highest Education Level: Post Graduate Diploma Preferred Location: Up Notice Period: 60 Days Education Details: PGD in Plastic Processing Technology from Central Institute of Plastic Engineering & Technology (CIPET) Lucknow 3 year PGDBM from IMT Ghaziabad in 2006. 2 Year Graduate Diploma in packaging technology from Indian Institute of Packaging Skill Sets: Six Sigma: DMAIC Lean Manufacturing Green Belt by Motorola Certified Internal Auditor ISO 9001 :2015 Certified Lead Auditor for AEA Audits Packaging Safety certificate course from Intertek Award and certificate for Continuous Improvement & Problem Solving ? ?Application of Essential Quality Tools for Manufacturing Process Excellence from Qsutra Academy for Excellence Pursuing Lean Six Sigma Black Belt Work Experience: 25.3 Work Experience Details: Quality Head From - 20189 to till date Comapny profile - Packaging Development, manufacturing of rigid and flexible plastic packaging and is present and Bahrain with 10 manufacturing plants JOb profile - Setting up complete benchmarking criterion, QMS and operation processes for existing and new plants. Implement FSSC and ISO system in all plants and successfully get certification from TUV, set up complete quality system for Bisleri, Nivea, Amazon, Chico and P&G products To interact with customers and drive for timely resolution of customer complaints, conducting Root cause analysis using 8D, 5W2H, 5WHY, Fishbone. Prioritization matrix etc... Implementation of QMS, effectiveness measurement through IQA Responsibility for 1st party, 2nd Party and 3rd Party Audits and customer Visits. Co-ordination with HR for SMETA and WCA Audits and closure of CAPA on time. Development and implementation of Quality policies, objective and Quality target. Planning , Development and implementation of whole quality system from IQA to In process, Trainings, Outgoing Quality, Customer complaint resolution cell, Equipment calibration and verification, Man power budgeting and continuous optimization of process. Overseeing the quality measures and implementing standard practices to improve the production with reduced rejection rate. Implementing SOPs, quality plans, benchmarking and carrying out audits at various vendors and in house implemented CAPA and other systems for continuous improvement. Ensuring compliance of Quality plan at all stages with proper record and documentation, feedback and timely correction and corrective action internally as well as externally including vendors Developing Six Sigma team through training and working on top defects to reduce the rejection level Managing day to day operational and tactical aspects of improvement projects to ensure profitable and successful manufacturing operations. Setting periodic interaction/communication and quality plan standards with customers and vendors for faster improvement and resolution of customer complaints Convert agreed customer voice in Quality plan, Sops WI and documentation. Discuss with clients in case of process difficulties and having approval during 5M change through change control documentation. Developing CAPA for rejections, deviations and customer complaints. Assisting for AQP, IQ, OQ and PQ implementation. Plant Quality Head From -Aug 2016 to Dec 2018 Company profile - manufacturing of rigid plastic packaging with a turnover of more than 3.13 billion Euros, and is present in 42 countries with 159 manufacturing plants. Job profile - Managing day to day operational and tactical aspects of improvement projects to ensure profitable and successful manufacturing operations. Setting periodic interaction/communication and quality plan standards with customers and vendors for faster improvement and resolution of customer complaints Convert agreed customer voice in Quality plan, Sops WI and documentation. Discuss with clients in case of process difficulties and having approval during 5M change through change control documentation. Developing CAPA for rejections, deviations and customer complaints. Assisting for AQP, IQ, OQ and PQ implementation. Coordinating for 5S cross functional Audits, CIP and Kaizen activities. Spearheading entire gamut of kaizen activities, supplier audit, receipt quality of body parts (Sheet metal, Rubber, SS parts, HDPE, LDPE, PP Tubes and Plastic parts), defect analysis, PPM and review of entire supplier problems & FMEA to improve processing of parts Improving quality and accuracy of FG by implementing fool-proofing Poka-yoke techniques in-house and at supplier's end Led the launch of VBL, PBL, Issey CAP for HUL, 24/410 Metal Sleeve along with plastic closures, Rubber and components with a quality team of 15 vendors & 3 internal departments Manager Q.A July 2015 to Aug 2016 SSF Plastics (P) Ltd : Site Quality Head Aug 2012 to July 2015 APTAR GROUP ________________________________________________________________________________________