plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 4/4/2025 1:30:16 PM ________________________________________________________________________________________ RefNo: CA - 3602 Gender: Male Age: 66 Designation: General Manager (Works) Highest Education Level: Graduate - Degree Preferred Location: Any Notice Period: 30 Days Education Details: B.Tech (Plastics and Rubber Technology) from University of Calcutta in 1985 (84) B.Sc. (Hons) in Chem. in 1981 from University of Calcutta. Skill Sets: Plant Management, Cost control, Trouble Shooting, Planning, Man Management, Decision making, Inventory control & Administration. Liaison with Govt. Departments/Technology Institutes etc. Polymerization, Process Improvement & Optimization, Water Treatment & Waste Water Treatment process, Resin/Coatings/Paints formulation & manufacturing, DCS/PLC/SCADA Operation, Glass/Fibre reinforced Plastics processing, Team building, Technical support, Root cause analysis, HSE, Coordination with Govt. bodies, Hazop study, Polymer compounding, ISO audit, Technology transfer, Customer service, Project Coordination, Plant Erection & Commissioning. MS Word/Excel/Power point/Internet Work Experience: 39.7 Work Experience Details: General Manager (Works) June 2019 to May 2020. Job Profile : Responsible for setting up Protective Coating manufacturing plant including Project planning, scheduling, execution and control including erection, commissioning & production trial within budgeted time frame & budgeted allocation. Also look after Equipment/RMs sourcing/procurement and Manpower recruitment. Commissioning is under progress and after successful commissioning, would be responsible of Plant Operation. Getting all statutory clearance from Govt. bodies like WBPCB/WBIDC/Factory Inspector etc. to run the plant and meet statutory compliances. Head Works Oct 2016 to Jun 2019 Job Profile : Planning for Production, Manpower utilization, Procurement of Raw Materials & Engineering items (Maintenance), Utilities & Maintenance including shut down/start up with respective departments. To achieve Annual budgeted quantity production of Sealant based on Polysulfide and Polyurethane Polymer/Rubber (Room Temp. Vulcanised), waterproofing products based on Acrylic, SBR Polymer, Polymer modified Bitumen Products and Admixtures(SNF/PCE based), Epoxy grout & Repair material including Micro concrete, Floor hardening, Cementious Products including Fibre Reinforced cementious mortar etc with the specified quality & efficiency to meet customer satisfaction, within budgeted cost of production and with zero accident incidences. Provide technical support to Sales & Marketing. For managing day to day activities for production of Sealants and other products. Lead, Guide, Motivate team members of all departments to achieve the targeted Production with quality through proper Planning, Plant trouble shooting, minimize m/c breakdown, Root cause analysis etc. To meet statutory norms & compliances of GPCB/GEB/GIDC/ Factory Act etc. For Formulation development, Product development, cost control, Plant safety, Environment management. Maintained ISO9000:2000/14001 for Plant operation & management. Responsible for P/L account Factory Manager Jul 2013 to Jul 2016 Company Name : Modern Salt Industries & Trading LLC Co, Job Profile : Planning for Production, Manpower utilization, Procurement of Raw Materials & Engineering items (Maintenance) Utilities & Maintenance including shut down/start up with respective departments. To achieve Annual budgeted quantity production of Industrial/Edible Salts from Brine (received from Oil field Produce water) with specified level of quality & efficiency to meet customer satisfaction, within budgeted cost of production and with zero accident incidences. Process is continuous. For managing day to day activities for production of Industrial/Other Salts. Lead, Guide, Motivate team members of all departments to achieve the targeted Production with quality through proper Planning, Plant trouble shooting, minimize m/c breakdown, Root cause analysis etc. To meet statutory norms & compliances of Sultanate of Oman. For Process improvement & optimization, cost control, Plant safety, Environment management, Corrosion study to protect Plant structure/Equipment and General administration. Responsible for P/L account Maintained ISO 9000:2000 for Plant operation & management. Plant comprised of solar pond evaporation, Salt refinery including Evaporator /Crystallizer, Centrifuge, Rotary drier and utilities like packaged boiler, Gas generator, RO and water softener Plant etc. Achievement: Study chemical treatment in Pilot scale to remove dissolved impurities from brine. Successfully introduced production of Ultrapure Salt for PDO. Woks Manager Jan 2012 to Jul 2013 Company Name : Black Rose Industries Ltd, Job Profile : Responsible for Green field project for setting up Specialty Chemicals (Acrylamide monomer) manufacturing plant by using Bio-catalyst process (Mitsui Technology, Japan) from Acrylonitrile monomer including zero discharge facility comprising WTP(Water Treatment Plant),ETP(Effluent Treatment Plant) & MEE(Multi Effect Evaporator) Project planning, scheduling, execution and control including erection, commissioning & production trial within budgeted time frame & budgeted allocation. Selection of Civil/Mechanical/Electrical/Instrument contractors for erection& commissioning of plant through tender. Equipment sourcing/procurement, manpower recruitment. Getting all statutory clearance from Govt. bodies like GPCB/GIDC/Factory Inspector etc. to run the plant and meet statutory compliances. Planning & implementation of Plant Safety including Hazop study and handling of Hazardous Chemicals like Acrylonitrile. Commissioning and Production trial completed successfully. Production process is continuous. Achievement: Successfully completed the Green field project to set up Acrylamide monomer manufacturing plant and Production trial. Works Manager Aug 2007 to Jan 2012 Company Name : Rotomac Electrical Pvt. Ltd (Insulating & Coatings) Job Profile : Planning for Production, Manpower utilization, Procurement of Raw Materials & Engineering items (Maintenance), Utilities (WTP, CT, Boiler) & Maintenance including shut down/start up with respective departments. To achieve Annual budgeted quantity production various Resins/Polymers like Unsaturated/Saturated Polyester, Alkyd, Phenol Formaldehyde resin by Condensation Polymerization (Batch Process) and Polyvinyl acetate, Polyvinyl formal by Solution Polymerization (Continuous Process) with specified level of quality & efficiency to meet customer satisfaction, within budgeted cost of production and with zero accident incidences. For managing day to day activities for production of Saturated/Unsaturated Resins, PF resin and other Resins & Polymers. Formulation, blending and production of Insulating Varnish and corrosion resistant Protective Surface Coatings/Paints to protect metal substrates. Lead, Guide, motivate team members of all departments to achieve the targeted Production with quality through planning, plant trouble shooting, minimize m/c break down, Root cause analysis. Research & Application Development (Involved in developing and commissioning of online coating applicator system for Galvanized Tube at TATA TUBES, Jamshedpur). To meet statutory norms & compliances of UPPCB/CPCB. For Process improvement & optimization, cost control, Plant safety, Environment management( ETP operation), team building, training of Technicians/Engineers and implementation of management tools (5S, ISO9002, TQM etc) to enhance productivity & efficiency and General administration. Responsible for P/L account. For providing technical support to marketing including tender submittal and attend to Customer complain. Achievement: Developed online coating applicator system for GI tube, various formulations of Protective paints. Successfully applied specially formulated Protective coatings on Railway track. Process optimization & control. Reduced manufacturing cost 10% by taking various measures. Plant Manager Nov 2006 to Jun 2007 Company Name : Pionetics Water Treatment India Pvt.Ltd, Job Profile : Responsible for Green field project for setting up Membrane Cartridge plant (mainly compounding of PE base Ion Exchange resin and Co extrusion process). Site selection, Project planning, scheduling, execution and control including erection, commissioning & production trial within budgeted time frame & budgeted allocation. Selection of Civil/Mechanical/Electrical/Instrument contractors for erection& commissioning of plant through tender. Equipment sourcing/procurement and manpower recruitment Getting all statutory clearance from Govt. bodies like KPCB/KIDC/Factory Inspector etc. to run the plant and meet statutory compliances. oversee contract manufacturer, Injection molding supplier and sourcing of parts and materials for assembly of Drinking water purification system including UV lamp Planning & implementation of Plant Safety including Hazop study.Completed training in Compounding of PE and IE resin, Co extrusion for making membrane sheet and cartridge, Water Treatment Technology at Pionetics, USA. Pionetics developed electrochemically assisted ion exchange process for purification of Drinking & Industrial water. Manager - Project Jul 2004 to Nov 2006 Company Name : Bhagawati International Ltd, Job Profile : In charge of Green field project for setting up Corrosion resistant GRP pipe plant Responsible for Feasibility study of GRP (Glass Fibre Reinforced Plastic) pipe project considering techno commercial issues. Site selection, Project planning, scheduling, execution and control including erection, commissioning & production trial within budgeted time frame & budgeted allocation. Selection of Civil/Mechanical/Electrical/Instrument contractors for erection& commissioning of plant through tender. Equipment sourcing/procurement and manpower recruitment Getting all statutory clearance from Govt. bodies like UPPCB/Factory Inspector etc. to run the plant and meet statutory compliances. Implementation of ISO9000:2000 Planning & implementation of Plant Safety including Hazop study. Technical marketing including tender submittal and design of GRP pipes for various applications like potable water, sewerage, effluent disposal, oil & gas etc. Shop floor Management for production of GRP pipes by Filament winding process(CAD wind) ,GRP sheet & pultruded products and Sanitary Plastics products by Injection Molding, & Plastic Compounding by Extrusion including production planning, inventory control, cost control, trouble shooting, maintenance, Vendor development, QC/QA. Provide training to Technicians/Workers/Engineers to develop their skills. Achievement: Optimize manufacturing process and achieved production 100% of installed capacity.Reduced production cost around 15% by taking various measures Deputy Manager ? Chemical Aug 1992 to Jun 2004 Company Name : Consolidated Fibers & Chemicals Ltd. Job Profile : Managing day to day shop floor activities for Acrylic Polymer/Resin(PAN)production(Continuous Process) of Acrylic Fibre including Production Planning & Control, achieving production target, quality, inventory control, interdepartmental co-ordination, manpower controlling & general administration of plant. Plant comprising of Suspension Polymerization unit including Distillation/Monomer Striping column and Polymer processing unit (Dope making)Unit, Fiber Spinning & After Treatment unit, Solvent Recovery unit, Tank Farm, Water & Waste water treatment Plant and controlled by DCS/PLC. Plant trouble shooting & maintenance including Fugai (under CBM).Handling of Hazardous petrochemicals like Acrylonitrile, Methyl acrylate etc. including Unloading, Storage& Supply to Process Plant. Batch preparation of additives for polymerization. Involved in production / shutdown planning. Cost control, Root cause analysis, annual budget preparation, assessing plant performance & proposing operational improvements if any. Involved in plant safety, environment, water, solid waste & energy management including energy savings, loss prevention & HAZOP study. Co-ordination with WBPCB / CPCB for full filling statutory norms & monitoring Air and ETP. Also involved in water treatment for cooling tower. Involved in quality assurance activities including quality circle, internal quality audit, process documentation under ISO 9002 and implementation of SPC, 5S, TQM. Handling computer for keeping various Technical data & reports by using Word processor, Excel, MS word etc. Co-ordinate/Conduct training Program for Operator trainees & Graduate Engineer trainees and in house training for Operators/Engineers to upgrade their technical skills. Initially involved in project implementation, commissioning production trial activities including P&ID, PFD review, vendor dealings, and Laboratory analysis by using sophisticated instruments etc. Corrosion studies in Cooling Tower water. Achievement: As a team member involve in enhancing production capacity of plant to 100% and achieved energy saving around 10% by implementing various modifications / corrective actions. N2 saving for unloading ACN & M35, Implemented successfully ISO 9002 as a core member. Involved in modification of existing ETP by designing activated sludge method. Achieved ACN / Fiber (PAN) ratio to 903 kg / ton of fiber & maintained the same. Research Officer - Material Oct 1988 to Aug 1992 Company Name : RTC (S & T project in mission mode of Govt. of India) Job Profile : Co-ordinate research work for developing Aids & appliances including technical evaluation and feasibility study of research proposal considering technical & commercial issues. Monitoring the funded projects by handling database system. Actively involved in developing products/devices by using polymeric / composite materials mainly based on polyester resin, PP, Nylon, ABS, PU Elastomer, Si & Natural Rubber. etc. & their field trials. Evaluation of final product developed under the funded project & technology transfer for commercialization. Provide consultancy/training for the development of various devices for disabled people by using Composite/Polymeric materials. Identify new research areas. Study, collection, Compilation of technical data in the area of disability & material science. Preparation of technical reports & organizing seminar & display of developed products under S & T Project. Liaison with Research groups / Scientists / Research Institutes and organizing Technical advisory group meeting, Apex level group meeting etc including preparation of minutes of the meeting for promoting objective of S&T project ? Application of Technology for the welfare of Disabled people(Locomotive/Visual/Speech & Hearing/Mental) Achievement: Developed ABS plastic based Braille Slate, PU prosthetic foot & Nylon caliper, Low cost wheelchair and FRP/Polymer component for wheelchair. Jr. Officer, Grade ? I Nov 1986 to Sept 1988 Company Name : Ceat Tyrese of India Ltd. Job Profile: Development of FRP products for Railway, Chemical & building industries, etc. by using thermoset resins, Thermoplastic & Engineering plastics, prototype development & trials. Consider techno commercial issues for product development. Market study and implement sales strategy & distribution policy. To achieve sales target. Provide technical support including process trouble shooting, customer technical service for promoting sales of Fibre glass. Have good exposure in various polymeric / composite materials processing like Hand lay up, Injection and Compression molding, RIM, RRIM, RTM, Filament winding & Pultrusion etc. Have good knowledge & experience in polymer compounding including FRP formulation. Achievement: As a team member developed Railway Coach Window frame & shutter by using SMC (Sheet molding compound), Glass fiber reinforced Gypsum panel board & jute / fiber glass hybrid chair by vacuum bag molding. Professional Training: Completed certificate course on AutoCAD from SISI (Govt. of India), Kolkata. In plant training in Paint division of Jenson & Nicholson (I) Ltd. Attended short term course in Fibre Reinforced Plastic Technology at IIT-Madras Attended in house training on ISO 9000 including 5S, SQC, TQM; ISO14001, Kaizen Completed certificate course in SimaticS7 (Siemens) PLC at ATI (GOI), Kolkata Attended one week workshop on Composite Technology at IIT- Kharagpur. Passed the training course for QMS Auditor/Lead Auditor Program(ISO 9001:2008, Course no: A17061 certified by IRCA) from DNV, Kolkata. Summary: Experience in Chemical/Polymer and related industries. Major experience in Man-made Fiber (Organic & Inorganic) Industry. As a team member successfully completed 160 Cr Green field Project of Acrylic Fiber at Haldia including erection, Commissioning and production trial. As an In-charge completed successfully 20 Cr Green field Project of GRP pipe plant at Greater Noida and 65 Cr Green field Project of Acrylamide Monomer Plant at Jhagadia, Gujarat Including erection, commissioning and production trial. Experience in running Resin/Paints & Polymer manufacturing Plant, Industrial Salt manufacturing plant, GRP pipe manufacturing Plant and Sealant/Construction Chemicals manufacturing Plant. Work in major Functional Areas: Project Management, Production, Plant Management, Research Coordination, Application Development, Purchase, HSE & Administration. Work in major Industries: GlassFibre, Research Establishment, Chemical/Fibre (Man-made), GRP (Glass Reinforced Plastic) Pipe, Water Treatment, Polymer/Resin, Salt and Sealant/Construction Chemicals including Bituminous Products. Major Equipment / Instrument/Utilities/Systems handled/operated: Reactor - Continuous stirrer tank reactor for polymerization & Batch Reactor. Heat Exchanger- Shell & Tube & Plate Heat Exchanger Condenser- Barometric, Surface Vacuum System- Steam Ejector, Water ring Vacuum Pump Pump-Centrifugal, Gear, Screw, Metering, Dosing Cooling Tower- Induced Type Filter-Plate & Frame, Drum, Leaf. Gel Filter Column Evaporator ?Multi effect (3rd effect), 5th effect Falling Film Boiler ?Packaged, Oil fired & Coal fired Boiler Monomer stripping/Distillation column under vacuum Water Treatment Plant- DM/RO/UF/MB /DI N2 Generation Plant, Compressor, Blower, Hydraulic System, Effluent treatment plant (both Chemical & Activated sludge process), Centrifuge, Ball Mill, Atritor, Rotary & Spray Drier Polymer/Plastic/Composite processing- Injection Molding, Extrusion, Pultrusion, Filament winding m/c, Compression molding, RTM, RIM, Sigma blender/mixer, Planetary Mixer, High Speed Mixer and Ribbon Blender. PD meter, Mass Flow meter, Magnetic Flowmeter, RTD, Thermocouple, on line Stack monitoring system, Control valve, Solenoid valve, DCS (Yakogawa Centum 3000), PLC, SCADA, Interlock etc. ________________________________________________________________________________________