plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 6:38:37 AM ________________________________________________________________________________________ RefNo: CA - 3972 Gender: Male Age: 61 Designation: Manager Highest Education Level: Diploma Preferred Location: Anywhere Education Details: Diploma, Engineering in 1983 from Board of Technical Education Diploma in Mechanical Engineering from K.J. Somaiya Polytechnic, Mumbai in 1983 secured First Division. Skill Sets: Production Work Experience: 40.3 Work Experience Details: Production Manager Since October 1984 to till date. Presently working with a leading company. Career Path: Production Manager Since March 2005 till date. Assistant Manager - March 2002 to March 2005 Senior Production Engineer - March 1995 to March 2002 Production Engineer - March 1993 to March 1995 Senior Engineer (Production) - March 1990 to March 1993 Shift Engineer (Production) - October 1985 to March 1990 Trainee Engineer (Production) - October 1984 to October 1985 Company Profile: It is a leader manufacturer of Needle Roller Bearings, Ball Bearings, Crank Pin, Welded Cages, Rocker arm bearings, Plastic cages, for two and four wheelers. Job Profile: Strategic Planning/Cost Reductions Formulating strategic plans to enhance operations. Spearheading Value Analysis/ Value Engineering, lean manufacturing & other continuous improvements in processes. Conceptualizing and implementing strict measures in operating procedures and equipment centerlines to optimize resource/capacity utilization. Evaluating major capital expenditure proposals to secure the best interest of the plant and increase productivity. Implementing systems and procedures, thereby improving the efficiency of the organization. Production Management Developing production plans & schedules, arranging resources to ensure achievement of targets as per budgeted parameters. Maintaining production volumes through constant interaction with sales teams. Ensuring profitability of operations; compliance with Quality & Hygiene standards across all shifts. Developing new process concepts for production optimization, yield improvement and formulating guidelines for the sequencing of manufacturing activities on the assembly line & shop floor processes. Preparing SOPs, manuals & work instructions for production operations for the unit for facilitating decision making Maintenance Management Planning and effecting preventive maintenance schedules of various machineries and to increase machine up time/ reliability; thereby accomplishing planned production targets. Proactively identify areas of obstruction/ breakdowns and take steps to rectify the equipments through application of trouble shooting tools. Developing and implementing plans & schedules for Maintenance Operations and Annual Turn Arounds with focus on optimum utilization of manpower and material. Erection & Commissioning Executing erection and commissioning of Equipment, followed by trial runs. Identifying project bottlenecks and undertaking corrective measures. Ensuring effective site management and discipline to ensure safe & timely execution of the projects. Erection and commissioning of equipment, followed by plant trial runs meeting targeted performance/ quality & quantity parameters. QMS Implementation & Compliance Developing Quality Systems by streamlining system procedures, practices and approach and formulating SOPs. Oversee implementation of quality tools to streamline and standardize work flow. Conducting regular Internal Audits, Root Cause Analysis, Troubleshooting and Reviews to ensure adherence to highest standards. Conducting various tests & inspections to ensure that products developed are in compliance with pre-set technical specifications with adherence to concepts like TQM etc. Oversee implementation of quality tools SPC, FMEA, DOE to streamline and standardize work flow. Training and guiding teams on towards identifying factors critical to quality, reducing process variation, improving capabilities & increasing stability. New Product Development Steer the development of new designs of parts & components; modify design of existing parts & components to enhance performance. Coordinate with Production / QC for developing the chain of tasks in the Manufacturing Process of new Products / modifications of existing Products and generating prototypes. Handle the process of development of new products from designing validation of design, trials & testing and commencing production along with handling related documents & formalities. Identify any changes and making final modifications in the machines for routine production. Interact with Vendor Development Dept for supply of material and ensuring adherence to all specifications. Implement Value Engineering initiatives to achieve standardization and reduce costs. Process Validation Conducting inspections and rework / rejection analysis and taking various typ ________________________________________________________________________________________