plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 12:30:07 PM ________________________________________________________________________________________ RefNo: CA - 4490 Gender: Male Age: 47 Designation: Junior Executive Highest Education Level: Post Graduate Diploma Current Gross Salary: 300000 300000 /Annum Expected Gross Salary: 400000 400000 /Annum Preferred Location: Anywhere in India or Abroad Notice Period: 30 Days Education Details: Three year PG Diploma in Business Administration from IMT Ghaziabad in Operation & Marketing (PPC) Post Graduate Diploma in Plastic Engineering & Technology from Central Institute of Plastic Engineering & Technology (CIPET) in the year 2004. B.E. Mechanical from Shivaji University Kolhapur in 2002. Skill Sets: Extrusion, Compounding, Maintainance, Process Management, Toyata Production System (TPS), Production Engineering, Quality Compliance, People Management Work Experience: 20.3 Work Experience Details: Process Engineer Since April 2008 Company Profile: SHRIRAM AXIALL world class manufacturing of PVC compound & Master batches in Kota (Rajasthan). Polytech's is certified by UL India for ISO 9001, BSC Sword of Owner, ISO 14001, OHSAS 18001 Certification & the facilities are fully equipped to meet the demanding needs of diversified customer application. The turnover of DSCL Group is 4000 crores. Shriram is the no.1 PVC compounder in India. It has an installed production capacity of about 30,000 MT per annum. The products are customized for the following application: Automobile Application, Wire & Cable Application, Footwear Application, Medical Application, Color Concentrates Job Profile: Responsible for achieving production targets on Banbury & other machines on the shop floor. Ensuring tool & die validation for the process. Executing the maintenance work of Extruders, Motors, Hot/Cold Blender, Roots Blower, Valves, etc. Analyzing the customer complaints in a systematic approach, resolving customer needs and providing them complete solution. Issuing raw material from store through requisition slip on the basis of daily production plan. Monitoring timely dispatch and ensuring the entire machine are running after set up verification. Focusing on critical parameters of the product and running the machine according to standards. Making chart of different grades and chemical & weighing composition according to the plans. The Highlights Group Leader in process improvement of Quality Circle. Implementation of 5 ?S?. Production Engineer Aug 2004 - Mar 2008 Company Profile: Precision Pipes and Profiles Company Limited (PPAP) is a multi location & multi product group of 425 million. The company is technically collaborated with Tokai Kogyo of Japan & achieved milestone of Quality Product with certification of QS 9000, ISO 14001 & TS 16949. The Company is engaged in manufacturing of specialized products for automobiles using polyvinyl chloride (PVC) & PP product on Co-extrusion & Injection molding M/C process like weathersrtip, roof molding, molding windshield, door opening trims & body side molding for use in automobiles. The company is manufacturing equipments for Maruti Udyog Ltd, Honda, Fiat, Toyota, General Motors, KML, Asahi India Limited & TS-TECH SUN. Job Profile: Achieved daily, weekly and monthly production targets on the shop floor. Implemented Toyota Production Systems. Team Leader for application of 5?S and Kaizen activities in the plant. Spearheaded WIP activities & improved Hoshin in the plant by conducting periodical process mapping analyzer. Part of the team for implementation of TS 16949 ISO2002 Functional Skills Process Management Assisting manpower in the shop floor to get the production cum required output from officers, operators and helpers. Suggesting improvement areas to reduce and eliminate re-work & non value added activities. Mentoring the staff to work continuously for Industrial Excellence and Continuous Improvement (in processes, technologies, people, customer satisfaction) Ensuring the compliance of legal and statutory requirements of various Government Department. Coordinating QA/QC, Production Engineering and Process Administration on day to day basis to meet the organizational objective. Handling process operations to ensure timely completion of production targets within pre-designated time and cost parameters. Toyata Production System (TPS) Creating continuous process flow to bring problems to the surface. Building a culture of stopping to fix problems, to get quality right the first time. Standardizing tasks for continuous improvement and employee empowerment Using the: Pull system to avoid overproduction and leveling out the workload. Visual control so no problems are hidden Only reliable, thoroughly tested technology that serves your people and processes. Working intelligently and eliminating waste to reduce the inventory level. Production Engineering Overseeing production related tasks including planning, control and trouble shooting. Setting up production targets and achieving the same within time and cost parameters. Ensuring effective resource planning for optimizing man & machine utilization, reducing wastes for enhancing productivity and profitability. Participating in failure investigation (out of specification) and conducting causal analysis of the problem and identifying major root causes and their remedies. Effectively developing: New process concepts for production optimization and yield improvement Guidelines for the sequencing of manufacturing activities on the shop floor (SOP). Quality Compliance Reviewing all PPAP documentation submitted by suppliers before approving the quality of parts. Updating ISO procedure related to Process Engineering to comply with the system. Ensuring dependable and quality delivery performance to create high customer satisfaction. People Management Effectively interfacing with people at all levels, managing healthy work environment and inculcating bonded teamwork with high work ethics. Leading the people through effective performance management and labour relations excellence. Professional Training & Development 7QC Tools, 5 ?S?, MSA SPC Techniques, Continuous Improvement, Problem Solving, Corrective & Preventive action CAD Knowledge: Pro-E (WILDFIRE): Solid Modeling, Assembling, Machines. I DEAS: Solid Modeling AUTOCAD 2000 Core Competencies Product Development, Capacity Enhancement, Process Control, Yields Improvements, Cost Reduction, Process Optimization, Production Planning & Control, Capacity Utilization, Inventory Planning, Quality Engineering, PPAP Documentation, People Management, Product Inspection, Documentation, Quality Compliance Professional Summary A competent professional with 10 years plus of experience in Process Engineering, Quality Compliance, PPAP Documentation and Process Enhancement. Presently working with SHRIRAM AXIALL (an Indo-US Joint venture between DCM Shriram Ltd & Axiall corporation) working as Assistant Manager Extensive knowledge and experience in Extrusion, Toyata Production System (TPS) like Poka Yoka, Time Motion Study, Low Inventory, etc. Skilful in handling & directing overall production operations & ensuring accomplishment of pre-set production targets within stipulated time. Demonstrated proficiency in implementing cost saving measures, developing manpower skills, safety measures and ensuring compliance of various quality measures. Experience of generating PPAP documents for the development component and preparing the drawings or start up sheets as per process sequence. Deft in preparing documents related to quality as per QS/TS norms. Rich experience of executing APQP activity, preparing and maintaining records of PPAP, Control Plans & FMEA. Proficiency in improving administration and resolving problems that are commonly encountered. Played a pivotal role in upgrading down level employees regarding process, operation, new equipments, SOPs and other qualification & validation activities. Effective communicator with management skills & strong problem solving abilities. Future Goals: Seeking Mid Level Managerial assignments in Production Planning & Control, Process Management and Quality Compliance with a reputed organisations. ________________________________________________________________________________________