plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 3/10/2025 4:19:03 AM ________________________________________________________________________________________ RefNo: CA - 4883 Gender: Male Age: 53 Designation: Manager Highest Education Level: Post Graduate Diploma Preferred Location: Anywhere Education Details: Post Graduate Diploma in Business Management - 1995 (First class) BE Degree in Engineering From Marathwada University - 1993 (Distinction ) Diploma in Mechanical Engineering - 1990 (First class) Professional Certifications Certified QMS Lead auditor (ISO 9001:2000) (IRCA certified) Certified internal auditor for ISO/TS 16949:2002 Certified internal auditor for QS 9000 (Edition 3:1998) Skill Sets: Quality Assurance / Quality System Implementation ~ New Product Development ~ Supplier Development ~ Operational Excellence ~ World Class Manufacturing Work Experience: 31.4 Work Experience Details: Manager Quality Control February 2006 to till date Company Profile : Engaged in designing and manufacturing of automotive batteries and supplying to retail market and OE customers Job Profile Head Overall Quality Control function Establish and improve Incoming, In process and Final Inspection Implement Quality System in line with ISO/TS 16949 requirements Evolve and Implement strategic initiatives for improving Quality Monitor overall Quality performance and advise top management on areas of improvement Ensure effective countermeasures on Quality issues at plant Drive P-D-C-A cycle in the organization Drive world class practices Supplier development and improvement Implement Visual management systems Key Achievements: Established Quality Control department (in line with GS Yuasa s plant at Kyoto, Japan) Implemented Quality improvement initiatives like Quality Patrol, Kaizen, CFT approach, PDCA cycle, Quality Level Index improvement (Product and process demerit reduction) Developed vendors for battery container and cover moulding Reduced in-house and supplier rejections Manager Quality July 2003 to January 2006 Worked with Lear Seating Pvt. Ltd., Nashik. Company Profile A 100 % subsidiary of Lear Corporation (Fortune 200 US MNC) supplying automotive seating systems and interiors. The company is TS -16949 certified and is supplying products to customers like Mahindra and Mahindra Ltd., Ford India Ltd., General Motors India, etc. Job Profile Head Overall Quality function Monitor the Quality objectives of the plant Face customer audits for current and new businesses Track new product development and initiate corrective actions Monitor incoming, in-house and final inspection Ensure timely resolution of Quality issues through effective countermeasures Customer satisfaction measurement and improvement Warranty analysis and demerit score reduction (JD Power surveys, Vehicle Campaigns) Key Achievements: Implemented ISO/TS 16949 system Certification in October 2003 Achieved zero ppm for supplies to Ford India Reduced overall customer returns ppm from 900 to less than 50 Improved customer satisfaction for Mahindra & Mahindra from 68 % to 85 % Achieved zero demerit score for product Quality (FCPA) for Ford India Ltd. Reduced the demerit score for product Quality (NOVA-C) from 1.7 to 0.3 for M&M Implemented Quality initiatives like Quality First, Supplier Champion Program Member - Corporate Quality, Member - QA (Customer Service Group-1), and Member QC October 1998 to June 2003 Worked with Tata Auto Plastic Systems Ltd., Pune (TACO IPD). Company Profile A TACO group company supplying automotive interiors and exteriors. The company was QS-9000 certified and supplying products to customers like Tata Motors, General Motors India, Fiat India Ltd., L&T John Deere, Bajaj Auto Ltd., etc. Job Profile: Manufacturing Quality Assurance (Injection moulding, Assembly, Paint shop) Sub contractor Quality Assurance / Improvement Monitor and improve product and process Quality through product and process audits Single window for customers on Quality issues Initiate corrective actions and give feedback to the concerned Prepare & update the Quality Plans for bought out and in-house parts. Key Achievements: Reduced overall customer returns to less than 100 ppm Reduced internal rejection of Dashboards from 14.0 % to 1.0 % (Received letter of appreciation) Achieved more than 80 % Customer Satisfaction for all customers Implemented Quality system in shop floor QS 9000 Certification in 2000 Successfully participated in APQP process for various projects Senior Engineer Quality November 1996 to September 1998 Worked with Bundy India Ltd., Pune. Company Profile A 75 % owned subsidiary of the multinational engineering giant TI Group plc, UK. Bundy Group is world leader in brake and fuel carrying systems. Quality Assurance Engineer October 1993 to November 1996 Worked with Videocon Appliances Limited (Washing Machine Division), Aurangabad. ________________________________________________________________________________________