plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 4:23:57 AM ________________________________________________________________________________________ RefNo: CA - 4885 Gender: Male Age: 48 Designation: Senior Executive Highest Education Level: Post Graduate Diploma Preferred Location: Anywhere Education Details: Presently doing Graduate ship in Industrial Engineering (Correspondence) IIIE, Mumbai. Post Diploma in Tool Design, C.P.T, Chennai 2003-2004 BE of Business Administration (BBA) Madras University 1997-2000 Diploma in tool Engineering G.T.T.C Chennai 1993-1996 Computer Knowledge Operating System : Windows XP. Office Applications : Ms-OFFICE Design Software : AutoCAD2007,Pro-E Skill Sets: Expert in designing, manufacturing & testing of Jigs and fixtures, Moulds, Press Tools & Gauges Expert in TPM, Lean, SMED, & Poke yoke concepts Excellent communication, team building and conflict management skills Work Experience: 28.3 Work Experience Details: Engineer Tooling & Vendor Development Dec 2006 to Till date Job Profile: Design & Development of Jigs & Fixtures for Assembly line Initiates for Poke yoke and continuous Improvements in Tooling for Escape proofing ensuring compliance of various quality measures. Procure the new tools, Fixtures for assembly line. Interface with vendor for fixture cost reduction and quality improvement Working towards product cost optimization through lean manufacturing concepts Responsible for productivity improvement projects Ensure all spare parts are up to required level Recognized with prestigious BRAVO award for implementing Poke Yoke in assembly line to achieve Zero PPM in year 2007 Recognized with prestigious BRAVO award for increasing the FTY in Assembly & Testing of BTS Implemented cost saving project in assembly, which resulted in a cost saving of USD 10K / Month (Won the first implemented IR award ). Recognized with prestigious BRAVO award for implementing Poke Yoke in assembly line to achieve Zero PPM in year 2008 OTED ( One Touch Exchange of Die ) concept implemented in Assembly & Testing line Senior Work Group Leader Apr 1996 to Dec 2006 Worked with Visteon India Pvt Ltd (FORD Group Company) Job Profile Design & Developments of New Press Tools ,Mould, Jigs, Fixtures & Gauges in In-House/ Vendor Tool Preventive Maintenance planning Development of Automation Tools (Jigs & Fixtures). Developing Team Members in Manufacturing Tools Responsible for new Tool development, try out and Tool sign off Spares management Notable contributions: Reduced average Tool change time from 150 minutes to 15 minutes through SMED concept Leading the way award for Developing portable EDM m/c & implementation for mould modification. Been a Cross Functional Team (CFT) member in winning the audit of QS9000, TS16949, ISO14000, SHARP (Safety Health Assessment Review Process) awards, Q1 (ford s quality award), Hyundai s 100 PPM & 5 star award. Recognized for Implementing SHARP Certification. Recognized by the company development of Manual Tube Bending Tools & Commonize Tube Bending cum Piercing Tool & honored the Visteon Quality Award Got 4MOL award for Developing the cost saving, productivity improvement projects. Implementation of 3C&5S systems. Tool & Die maker Mar 97 April 98 Worked with Elcot Hi-tech Tool Room Pvt. Ltd Job Profile Actively involved in manufacturing of Press tools ,Plastic moulds dies, Jigs & Fixtures Tool & Die maker May 1996 to Mar 1997 Worked with Salman Plastics Pvt. Ltd, Chennai Job Profile Actively involved in manufacturing of Plastic moulds & Maintenance of moulds Future Goals: Seeking assignments in Manufacturing Operations with an organization of repute Manufacturing / Project management with a growth oriented organization ________________________________________________________________________________________