plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 4:41:59 AM ________________________________________________________________________________________ RefNo: CA - 4894 Gender: Male Age: 61 Designation: Senior Manager Highest Education Level: Post Graduate Diploma Preferred Location: Anywhere Education Details: AMIE Mechanical Engineering from Institution of Engineers (India) MBA IGNOU (operations management) Skill Sets: Wealth of experience and knowledge gained by working in Indian Air Force for 20 years in all the areas of Servicing, Repair, Rectification, Overhauling, Documentation and Total Maintenance of Chetak & Cheetah Helicopter Airframe and Engine Systems. Familiar with various machinery, Moulding, welding operations. Sound knowledge about different metals, alloys and few varieties of plastics. Well versed with preventive maintenance and total quality management. Thorough knowledge in ISO documentation and certification procedures. Work Experience: 40.3 Work Experience Details: Senior Manager Production From 2004 to till date Presently working with an ISO 9001-2000 organization engaged in manufacturing soft PVC components and zinc alloy castings in spin casting process. Job Profile To achieve the targeted production in time and deliver the goods on time with quality as per customer specification. To plan Raw materials and plan delivery schedule in consultation with sales department. Total onus of maintaining the plant & equipment in good working condition. Leading & managing workers and staff to achieve regular production targets. To co-ordinate with packing department for regular packing of finished goods as per customer requirement and dispatch the goods on time. To co-ordinate with purchase department for the regular supply of Raw Material in time. To Co-ordinate with Personnel Department to maintain the workers level to maintain the production. To keep in touch with main Raw Material Suppliers to get the materials in time. Maintaining quality standards by adopting all Quality Techniques in order to deliver quality goods to the customers. Also attending customer complaints, preparing CAPAs, failure mode and effect analysis, control plans involvement in strategic planning etc. Added responsibility as Management Representative for ISO Audits. Key Result Areas: Assessing and maintaining a maintenance schedule based on TPM model. Identifying the various causes for the failure of drives and implementing the suitable solutions in time. Periodical assessing of the existing systems and there by suggesting and implementing the solutions for the probable causes of failure. Streamlining the system for greater user friendly operations. Assessing the system and procedures for effective inventory control for ensuring ready availability of materials to meet the production targets. Plan and manage the establishment of departmental budget. Plan and implement changes to machinery and equipment, production systems and methods of work. Direct quality control inspection system and develop production reporting procedures. Develop equipment maintenance schedules and recommend the replacement of machines. Hire, supervise and train or oversee training of employees in the use of new equipment or production techniques. Acheivements Reduced rejections from a whooping 27% to 4.5%. Decreased production cost by 10%. Reduced weight of out going product by 7%. Reduced production cost of the dies by introducing alternative materials and processes. Restricted customer complaints to 3% of total dispatches. Core team member of ISO documentation and succeeded in getting ISO certification. Implemented PokaYoke at workplace to cross operational difficulties. Accepted additional responsibility as Management Representative and successfully gone through Surveillance audit. Oct 1984 to Oct 2004 Aviation Experience Successfully carried out periodic servicing like 25hrs 50 hrs, 100hrs, 200hrs, 400hrs and 800hrs. Successfully carried out daily and storage servicing. Successfully built AOG (Aircraft on Ground) Helicopter. Held responsibility of monitoring lifed components, issuing work orders for preventive Maintenance of Chetak & Cheetah Helicopters. Executed modification, servicing instructions and special technical instructions. Involved in snag rectification of airframe and its systems Chetak & Cheetah helicopter divisions. Have good exposure to maintenance manuals, illustrated part catalogues and repair manuals. Associated with Repair/HAL teams in carrying out structural repairs Well versed with Non destructive crack detection methods such as dye penetrant, and Electro Magnetic crack detection. Future Goals: Seeking a challenging position where my knowledge, experience and process development skills will be fully utilized to contribute in the growth of the organization. ________________________________________________________________________________________