plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 5:31:46 AM ________________________________________________________________________________________ RefNo: CA - 5614 Gender: Male Age: 51 Designation: Department Head Highest Education Level: Post Graduate Diploma Current Gross Salary: 650000 650000 /Annum Preferred Location: Anywhere Education Details: MBA (Marketing) from Symbiosis ? IMS Pune Graduation in Mech Engg from IME, Mumbai in first div in the year 1998. Diploma in Mech. engg from govt. Polytechnic in first div in the year 1994. Schooling from M.G.Convent School , Shajapur (M.P) through out first class. Post Diploma in plastic engg from CIPET, Bhopal (Central Institute). B.Com from Vikram University, Ujjain. CAD from Engineer cad system, Bangalore Skill Sets: The eagerness to learn. The belief that there is always a better way of doing things. Learning from every experience to do thing better. Problem solving through various steps of Q.C.cicle. Strong managerial decision ? making. Work Experience: 28.2 Work Experience Details: Senior Group leader 1998 to till date Company Profile : A major Japanese automobile Company manufacturing Multi utility vehicles & Passenger Luxury vehicles Catering to the Domestic market of India with International Quality Job Profile Production control Heading a group of 10 team leader & 96 technicians related Production process Effective Planning & Scheduling To meet Pre set AOP targets of Major KPI?s Process planning includes process arrangements & Manpower planning for the production based on production requirement Yearly budget planning for regular activities including Kaizen Cost Estimation & Supplier Evaluation for New material introduction & Process engineering activities. Develop & Ensure high Productivity in shop floor to achieve production target. Establish & Maintain effective Logistics. Impliment & Practice Standardized work & Standardisation in Production shop. Impliment & Practice various Cost reduction Jirutsuka of TOYOTA PRODUCTION SYSTEM. Prepare documents required for different takt &Models based on Market demand Planning & Implementing ISO 14001 activities for Paintshop,with a focus on reducing Volatile Organic Compounds (VOC) emission.The team achieved the lowest level of VOC emission (49g/sq m ) among all Toyota plants worldwide. Developing critical quality, Productivity & Safety systems to compliance with Toyota standards. New model introduction Strategizing & planning for new model production in existing production line. scheduling of comprehensive activity calendar, manpower planning, overall supervising & training. Material ordering, approving new materials product quality by line trials, determining maximum & minimum material stock requirements during continuous production & in-house parts logistic planning Supporting vendors in product development in the form of vendor audits & feedback on receiving product quality. Planning of new layout designs, overall supervision of equipment installation & commissioning, Line side process arrangement preparation etc. In-house vehicle costing for new model based on direct & indirect material manhour,energy,investmen t etc.Also include kaizen activity for cost reduction. Project budget estimation & control Process engineering responsibilities include line efficiency enhancement,Quality control, Productivity improvement for body painting line by implementing systems for muda movement reduction,delay control technique,Kanban & Hijunka for optimum production control Overall Planning &Preparation of Production schedule with Eventwise milestone. Process Engineering Starting from Virtual modeling stage to till Line Off ,Making production preparation plan. Technical Co-ordination with Japan( Toyota motor corp.) to Execute project. Production method study by Making SOS ,Trials &Demo study (Optimising Human &Muda movements Quality Assurance System Established QCPC chart for process parameter & Product parameter. Development of Quality Gate system & QA network for built in quality improvement. Establishing quality standards & implementing stringent quality control systems to enhance quality of products (Ex;Limit samples,Quality criteria &Etc.). Tool Room engineer Aug 1996 to Nov 1998 Worked with Pearl Polymer Ltd,Bangalore Company Profile : PPL is manufacturing unbreakable Plastic Jar?s,Bottle with Brand Name ? PEARL PET Using Japanese machine NESSIE. Job Profile : With responsibility of Mould setting & mould maintenance. Then I was enriched with the responsibility of Design, Development & trial of New Plastic Mould. Future Goals: Seeking assignments in Production Planning/Process Enhancement with an organization of repute. ________________________________________________________________________________________