plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 3/10/2025 5:12:36 AM ________________________________________________________________________________________ RefNo: CA - 6223 Gender: Male Age: 51 Designation: Senior Manager Highest Education Level: Graduate - Degree Preferred Location: Anywhere Education Details: BE (Mechanical) - From Bundelkhand Institute Of Engineering and Technology, Jhansi, (U.P), in the year 1996 with 73.5% marks. A technical institute managed by Board of Technical Education, Government of Uttar Pradesh. Computer Knowledge Master Certificate In CAD/CAM & Tool Engineering (MCTE) from Central Institute Of Tool Design (CITD), Balanagar, Hyderabad.Proficiency: Auto CAD 2000: 2D Drawings Pro E (Wildfire 3) : 3D Modelling, Surfacing, Assembly and Manufacturing. Tool Design: Design of Jigs & Fixtures, Press Tools & Moulds, Die Casting Dies, Metrology, Prototyping & Reverse Engineering. Skill Sets: Manufacturing Knowledge of dishwasher, washing machines, cable manufacturing and Injection Moulding. Adept in handling a group of work force. Experienced in Team Building, Motivation & Training. Have knowledge of Line balancing and Micromotion studies. Exposure to working in ERP environment. Hands on experience on developing SPMs. Assembly tools, Process design, layout design, installation and commissioning of machines and equipments. Work Experience: 27.1 Work Experience Details: Deputy Manager - (Packaging Machine Division) Since Sept 2006 Presently working with leading company at Hyderabad. A leading Printing & Packaging Industry engaged into the business of providing complete packaging solutions to its customers having its units in India & Abroad. Job Profile As a department head manage the department as an independent business entity.? Overlooking designing new automated packaging, sleeving machines & fillers; involving structure design, mechanical drives, hydro-pneumatics and other mechanical mechanisms. (Platform- PROE-Wildfire-3 & Auto Cad)? Fetching new projects, preparation of MSS, Project planning and reviews.? Manage all design activities- Concept building, BOM Preparation, Release of Drawings for Manufacturing, NC reviews and NASP. ? Building strong outsourcing base. Reduce cost and continual value addition.? Overlook, Manage, Plan new projects.? Servicing support to all the customers. ? Work inline with ISO 9000-2000, HACCP/IOP & HSE. ? Reporting to the top management-MRM, MIS & CBI.? Training and other needs identification and imparting training. Team building & motivation. ? Exercise control over expenses and devise ways and means to control RMC of machine building (Automated Packaging Machines). Achievements: ? Development of following new machines and mechanisms in the packaging machine in a little span of seven months:-1. Automatic Sleeve Applicator having a speed of 200 bpm with servo drives for M/S Frooty Beverages Pvt. Ltd. & M/S Parle Agro Pvt. Ltd.2. Continuous component insertion mechanism and its integration with Horizontal Cartoning machine for MICO.3. Servo Based Augar Filler for M/S Anil Products.4. Automatic Carton Infeed System for CEKA machines for MDH-Spice.5. Developing prototype for Block Bottom Pouching machine.6. Development of automatic continuous product insertion horizontal cartoner with a speed of 100 packs per minute. (Under Development Stage)7. Developed Servo based Augar Fillers. ? Increased VA % on CEKA machine by 10% (from 20% to 30%) by innovative design of standard parts and improving aesthetics and performance. This tantamount to an increase in profit realization per machine by almost Rs 150000/- per machine. Held: Assistant Manager - (Dishwasher/PMS) Feb 2003 to Sept2006 Worked Millennium Appliances India Limited, Hyderabad. A group company of Videocon. Job Profile: Manage manufacturing of dishwasher & Plastic Injection Moulding Section. ? Monthly Planning and ensure smooth operation into SAP system. ? Prepare monthly MIS. ? Lead a team of 4 engineers and 38 production Technicians. ? Reporting to VP (Operations) for Dishwasher and VP (Components) for PMS. ? Process Engineering and layout planning. ? Productivity Improvement through the implementation of 5S, Time and Motion Studies, 6 Sigma Tools. ? Assist Dishwasher Service team and Interaction with Other wings of the organization to achieve department`s objective. ? Look after Vendor Development for all the components of dishwasher and sub contracting for PMS. ? Development of new Press Tools and Moulds and their maintenance. ? Capacity planning and its optimum utilization. ? Look after training of service and production manpower. ? Preparation of yearly budget for the department and work as independent cost center. Achievements: ? Prepared the layout and setup the Dishwasher manufacturing facility. ? Installed and commissioned resistance spot welding, seam welding, ultrasonic welding, thermal joining, bending, Buffing & Lamination Machines bought and brought from Spain. ? Installed/commissioned Pneumatic and hydraulic Assembly line. ? Developed 24 Jigs & Fixtures, 12 Injection Moulds and 26 press tools. ? Developed and established suppliers for 56 plastic components, 42 pressed parts and all the fasteners & rubber parts for Dishwasher. ? 3D modeling on Pro-E and developed 12 plastic and 14 sheet metal components and their detailing in Acad. ? Prepared process sheets, work instructions & formats inline with ISO 9000-2000. ? Built a skilled team of manufacturing & service technicians for dishwasher. ? Prepared BOM, Process Sheet and Layout. ? Increased the production output at PMS by 10%, reduced rejections by 1% and reduced mould changeover time by 40%. Engineer ? QA Jan 2001 to June2002 Worked with Sterlite Optical Technologies Limited, Silvassa, Company Profile D & NH in its JFTC & Fiber Optic Cable Division. A group company of Sterlite Industries India Ltd. Sterlite has interests in Copper, Aluminum, Zinc, Silver, Lead, Gold, Optic fiber / cable - in India, Australia, North America and the UK. Trainee Engineer - ProductionEngineer - ProductionEngineer - QA Feb1998 to Dec2000 Worked with Sterlite Industries India Ltd, Aurangabad. Achievements: ? Reduced Failures in Cables like:- ? Electrical failures from 1.8% to 0.2% ? WPT Failures from 2.5% to 1.0% ? Short Length Generation from 4.8% to 2.6% ? A cost saving of Rs 8 crores by redesigning cable specification. ? Implemented Poka-Yoke and improved safety in the factory. Future Goals: To be a good learner, grow and contribute towards the success of the organization by bringing high degree of ethics at work. Bring operational discipline and try to achieve perfection in whatever responsibility entrusted. Make a long term career in Design (Product, Process and Equipments) & Process industry. ________________________________________________________________________________________