plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 5:16:40 AM ________________________________________________________________________________________ RefNo: CA - 6225 Gender: Male Age: 52 Designation: Senior Engineer Highest Education Level: Graduate - Degree Preferred Location: Anywhere Notice Period: 15 Days Education Details: Graduation ( B. Tech ) in Electrical Engineering from Rajsthan Vidyapeeth University with 74% in 2007 Diploma ( 3 Yrs) in Electrical Engineering from Board of Technical Education (U.P.) in 1993 with 73.2 % marks. Diploma in Quality control Management & ISO 9000 from National Institution of Industrial Research & Development - Chennai in 2000 Computer Knowledge Diploma in Computer Application & operation Certificate Course ( 4 Months) in 2000 Skill Sets: Quality Assurance Receipt Inspection. Direct on line (DOL) / Non Inspection Material (NIM). Indigenization of Electrical & Mechanical Components. ISO system implementation. Presentation to top management in PDCA meeting every month. Kaizen and Quality Circle activities Work Experience: 31.6 Work Experience Details: Engineer ( QA & Part Development) Since August 1993. Presently working with leading company at Greater Noida Company Profile It is pioneer and market leader in the field of manufacturing and marketing of I.C. Engine based power products. Job Profile A- Quality : Incoming parts quality, Electrical parts - MCB, Coil Assembly Ignition, Diodes, Resistor, Condenser, Enamel copper wire, Oil level switches, wire harness, voltmeter, Unit Ignition, etc. Mechanical parts - Sheet metal parts(Plating, Painting & Without ) Machined parts, Plastic, Rubber, Fastener, Castings components etc In-process Quality Involved in inspection during manufacturing process in shop floor. Checking as per defined check-points and recording in process control charts. Analyzing, prioritizing the non-conformance and initiating actions by making X bar, R bar, Pareto and Pie charts. Conducting Line Audits and informing the management about status of quality during various processes. Implementation of error-proofing methods (POKE-YOKE) during process for Elimination of defects. Adherence to PDCA cycle and taking corrective and preventive actions using 7 QC Tools and 8-D method. Layout Inspection of parts as per plan. Preparing Quality Standard & Work Instruction. Rejection control in PPM & make MI ( Management Information ) Supplier quality improvements plan Making top 10 worst vendor list for rejection Make Quality assurance visit plan and adhere Vendor Continuous improvement plan through PDCA & Audit as per QAV -2. Development of PQCS of each parts Implementation of Direct on line ( DOL ) / NIM system Data collection of good vendors of one year , make presentation, call the vendor for discussion, start activity as per plan, issue the DOL certificate. Upgrading vendor for DOL status Internal & External audit plan & adhere. Make MI & present to management ( Line Trouble & Line rejection with action plan) K.D ( Japan ) parts trouble report & arrange counter measure action plan through MI Line trouble issue solving. 5 P Sheet, Two way communication, Cap Do Cycle ( Honda Analysis & Action tool ) Warranty failure analysis & Counter measure action plan Customer Quality Related issues and counter measure action Indigenization of Electrical & Mechanical Components Make plan Imported parts, development coordinate with vendor, sample received with vendor inspection report, Layout inspection Specs test conduct in-house and out side. Evalution of sample Make folder / PPAP send to Japan along with samples. Deletion advice note & usage of local part plan. RoHS - Hazardous Chemical substances Data collection of materials against Part wise ( Child Part) Evaluation of Pb, Cd, Hg, Cr+6, PBB, PBDE ( Octa & Penta) vendor report. Approval report send to vendor Make MI & presentation every month Project Under Development for Cost Reduction as a Quality Project Leader ( QPL ): Reduced cost by reducing the reduction percentage through vendor improvement. Direct on line / NIM system for save time in parts inspection. Indigenization of Electrical & Mechanical parts. New Developments ( New Product ) parts Hazardous material elimination project for human safety Second source / Cost reduction Management: Implementation and training of Quality tools. Amend / New prepare Quality standard for critical parts as per specification. Plating & regular running of SST. Participating in quality circle as a guide. MI preparing - QA Parts, KDTR, Development, Warranty Material Chairman of Safety & 5 S Committee. Member of PF Committee. Others Activities : QAV - 1 for vendor development & QAV 2 Process Audit Development of quality standard & PQCS. Advanced product and Quality Planning (APQP). Documentation and Procedure writing. Knowledge of HES, JIS and IS. ISO 9001 and 14001 systems. Working Knowledge Of ERP. Implementation Of 5S S.Q.C. technique. Future Goals: A progressive position with growing and professional organization where I can apply my engineering skills and experience in quality management systems to the best possible. I would like to grow with the organization, contribute to it and finally rise to its decision making and strategy formulating levels. ________________________________________________________________________________________