plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/5/2025 8:16:15 PM ________________________________________________________________________________________ RefNo: CA - 6240 Gender: Male Age: 45 Designation: Plant Head Highest Education Level: Post Graduate Diploma Current Gross Salary: 1050000 1050000 /Annum Expected Gross Salary: 1500000 1500000 /Annum Education Details: Post Graduate Skill Sets: To Enhance my Knowledge through Continuous Learning and Perceive a Fulfilling Career in Production Or Quality. A self-motivated CIPET Plastic Processing & Testing Diploma Holder with 15 Years of experience in Gulf & Indian Plastic PVC Pipes Extrusion, Injection molding & Pet Injection Blow Molding Industries. Able to work on own initiative or as Part of a team. Proven Management skills involving Production. Work Experience: 35 Work Experience Details: Plant Head From - September 2021 to Till now Company profile - Manufacturer of PPR, HDPE Pipes and electrocution, butt fusion, socket fusion Fittings. Job Profile - Successful completed new HDPE Electrofusion Fittings project and installed six new injection molding machines Overall Administration & Plant Management Individually managing entire pipe plant operation (Production, Quality, and Administration) Production Planning & Control Processing Control / Plant Operation Cost Control & Management Troubleshooting the Extrusion & Injection Molding Manpower handling HDPE ,PPR pipe and Fitting formulation, House Keeping ISO documentation New product development (Based on the market feedback) Quality Assurance Senior Manager Production From - March 2016 to August 2021 Company profile - Manufacturer of EVA Encapsulate ,Back sheet used for solar modules Production of 600mm to 1200 mm width EVA encapsulate film (company having Three Cast Film Extrusion( Make Breyer Extrusion Germany capacity 700MT/Month Job profile- Handling 80 Member from Production, PPC, Packing, Manage the overall operational, budgetary, and financial responsibilities and activities of the department. Plan and allocate resources to effectively staff and accomplish the work to meet departmental productivity and quality goals. Plan, evaluate, and improve the efficiency of business processes and procedures to enhance speed, quality, efficiency, and output. Establish and maintain relevant controls and feedback systems to monitor the operation of the department. Review performance data that includes financial, sales, and activity reports and spreadsheets, to monitor and measure departmental productivity, and overall effectiveness of Machines Prepares periodic reports for management, as necessary or requested, to track strategic goal accomplishment. Communicate regularly with other managers, vice president, and other designated contacts within the organization & Head office. Perform other duties and responsibilities, as assigned. Planning of raw material requirement and manpower requirements Planning of monthly production and production plan. Preparing weekly, monthly and Yearly Production Reports Preparing , monthly and Yearly MRM Preparing work order and machine allocation. Monthly and yearly reconciliation of shop floor. Coordinating with maintenance department M/c PM planning and purchasing of production consumables and Machine Spares Knowledge of EVA Encapsulate Chemicals Formulation Operating and troubleshooting knowledge of casting film extrusion and Wastage control Study of machine problems to prevent break down and down time Plans to achieve good production targets & improve machine efficiency Shift scheduling & Manpower handling Quarterly and yearly KRA Reviews for operator and Supervisors, executives Familiar in SAP B3 & SAP R3 Hana Version for production entry Reporting to Vice President Assistant Manager Production & Quality From July 2013 to March 2016 Company profile- CPVC pipes and fitting manufacturers company in India with a wide range of pipes here, such as PVC Pipes, CPVC Pipes Job profile- Handled 150 manpower Looked all?production?, QC activities Target Of raw material?Management, inventory control etc.? Reduction in down time of?production?and maintenance.? Coordination with Service Dept. In Case Of Break down During?shift? Trouble shooting, actions to prevent quality issues Preparation of monthly production statements Familiar in SAP 6 Version PP & QM Module and ERP for production entry, Input output ratios Monthly auditing Production and raw materials Preparation of purchase request For Raw materials & other Engineering Items Study of machine problems to prevent break down and down time Plans to achieve good production targets & improve machine efficiency Shift scheduling Full Knowledge of BIS License works, New License Approval, Renewal and Third Party Auditing Testing and Inspection of different types of Products -UPVC?& ?CPVC Pipes Knowledge and Experience in QA Departmental Activities.?.? Handled Third Party Inspections like BIS, Kerala Water Board?.? Establish and set up of QA Department for new factory.? Calibration records and maintenance of Testing equipments Reported to AGM Plant Worked With Trubore Piping System from May 2011 To July 2013 as " Assistant Executive Manager Production Job profile- Handled 100 Team members Taking care of one section with 10 extruders and responsible for shifts, all activities like Manpower management, Production scheduling, Processing problems,. Production planning of extrusion & mixing machines. Allotment of Extruders Supervising of production and all quality aspects of products according to American & Indian Standards Maintaining output of all Extrusion machines as per the standard output. Knowledge of Formulation &Compounding of PVC. Control rejection and wastage of material during production process and setting. Process setting as per quality requirement Trouble Shooting in UPVC Pipe Extrusion process. Supervision Die assembling and disassembling as per requirement. Die and Size change taking as per production planning and startup the machine Keep records and statistics on the machines (Running hours, Repair hours, Idle hours, units produced etc). Individually select dies for different pipe sizes Prepares daily production reports Ensure equipment are maintain in such a manner as to be safe and capable of delivering the required quality Provide trainings to operators, trainees, Ensure proper storage & handling of raw, packaging and in-process materials and finished goods in appropriate locations. Knowledge of All Pipe testing Method & Equipment Reported to Production Manager Worked With M/s National Plastic & Building Materials Sharjah UAE from April 26 2010 to March 2011 as "Production In charge" Job profile- Handling entire PVC & PE Pipe & Fitting plant as Production Incharge Handling the following activities: Production planning of extrusion , injection molding & mixing machines. Allotment of Extruders , Injection Molding . Supervising of production and all quality aspects of products according to American & European Standards Maintaining output of all Extrusion machines & Injection Molding as per the standard output. Manpower handling Formulation &Compounding of PVC. Control rejection and wastage of material during production process and setting. Process setting as per quality requirement Maintaining production efficiency and minimizing break down time. Trouble Shooting in UPVC, CPVC,HDPE Pipe Extrusion & Injection Molding process. Supervision Die assembling and disassembling as per requirement. Die and Size change taking as per production planning and startup the machine Trial taking for new size. Keep records and statistics on the machines (Running hours, Repair hours, Idle hours, units produced etc). Ensure equipment are maintain in such a manner as to be safe and capable of delivering the required quality at the determined production time Ensure sufficient spare parts are available. Ensure proper storage & handling of raw, packaging and in-process materials and finished goods in appropriate locations. Reporting to General Manager Worked with M/s. AL KHAYARIN PLASTIC FACTORY Doha Qatar From 2006 July to Jan 14 2010 as a Production In charge ? Worked with M/s. PEARL POLYMER LTD MUMBAI INDIA FROM Aug 23rd 2003 to 30th May 2006) as an Officer-Production Job profile- Ensuring adherence to production schedule and maintaining daily production report, monitoring production activity and maintaining of parameters and to be checked batch process records, logbooks and cleaning registers, to maintain and improve the quality of product. To ensure production, and finished product activities are carried out as per set procedures and ensure to record in respective documents.. Manpower handling, maintaining good housekeeping, maintaining of reports and related data. Trouble shooting in Injection molding , ASB PET Single stretch blow molding, Sidel PET Two stage blow molding To establish good coordination with maintenance, Quality control, Quality Assurance and stores for smooth running of plant operations. Follow up with QC for analysis PLASTIC MATERIAL HANDLED SO FAR : UPVC & CPVC Pipe Grade , ABS, PET , PP,PPCP, HDPE & LDPE Injection , HDPE Pipe Grade like PE63,PE100,PE80. Major equipments handled So far: - All NISSEI ASB Japan Single stretch injection blow molding 70DPH, 650EX, 50MB Sidel two stage Blow Molding Machines ,Engel & Ferromatic injection molding. KOLSITE (India) ,Battenfeld ( Germany) Windser India PVC Twin Screw Extrusion pipe M/c, Battenfeld HDPE Pipe Extrusion Machine KWH HDPE Solid Wall & Weholite Pipe, Breyer Cast film extrusion ( Pipe extruder output Range min-120 Kgs to 1500 Kg/Hour) with Erection and commissioning knowledge Knowledge of Plastic Pipe Testing M/Cs Kolsite(India) & Reiomelt(Italy) ,Neoplast (India)UPVC hot Mixer for compounding ________________________________________________________________________________________