plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 3/10/2025 4:11:46 AM ________________________________________________________________________________________ RefNo: CA - 6280 Gender: Male Age: 47 Designation: Head of Manufacturing Operations Highest Education Level: Graduate - Degree Preferred Location: Anywhere Education Details: Degree in Industrial Engineering (through correspondence) from Indian Institution of Industrial Engg. Navi Mumbai with 65.5 % marks (1999-2003). Diploma in Instrumentation Engg. from Govt. Polytechnic Kangra (H.P.) with 78 % marks (1994-1997). Skill Sets: Possess expertise in Quality planning, controlling & standardising Quality norms & practices. Proficient in TQM, SPC, DOE, MSA, APQP, PPAP, FMEA, KIAZAN, POKEYOKE, 5 S and lean manufacturing. Work Experience: 27 Work Experience Details: Head of Manufacturing Operations Since September 2020 Company profile- businesses like Salt Manufacturing, Job profile- Responsible to develop new SKU?s of the product to achieve set sales target. Responsible to develop vendors for low cost and best quality packaging material locally. Responsible to achieve the operational targets with efficient utilization of man, machine,materials resources to produce good quality products under safe and healthy working conditions. Overall responsible for the Product Availability across all warehouses as per the market Demand and to meet the Budgeted volume. Streamlining existing systems for achieving enhanced operational efficiency, productivity and improved product quality. Responsible for Commissioning of new projects in the plant. MIS submission to Managing Director. Responsible for Key Performance Indicators for the plant. Responsible of costing, budgeting, riving cost reduction initiative across business and manufacturing process. Ensuring safety and discipline, Compliance of all statutory requirements, laison with govt. agencies. Responsible for the Health & Safety of Employees of the organization. Develop skill level of the plant employees and supporting them to achieve their targets General Manager- Manufacturing Operations Since July 2015 to August 2020 Company profile- businesses like Salt Manufacturing, Plant Head Since Sept'12 to June'15 Rosmerta Technologies Ltd. Worked with Dharampal Satyapal Limited at Guwahati (Assam-INDIA) as Unit Head & TQM Head for 2.6 years from March ?10 to Sept?12 Engineer (Packaging & Palletizing- Quality) Since April 04 ?March?2010 Moser Baer India Ltd. Greater Noida Presently working with leading DVD and optical media manufacturer Job Profile Leading team of 15 Technical Staff Members. Acting as Shift Incharge Quality Managing a team for Quality management, process improvement and System compliance for achievement of targeted productivity and yield on shop floor. Participating in CAPA analysis for non-conformities in products & process. Handling various projects regarding yield improvement, cycle time reduction, cost control, inventory management, work simplification and product handling by applying techniques of six sigma and lean manufacturing. Responsible for analysis of major line problems using QC tools and making action plans Responsible for reducing First Part Approval Time. Daily monitoring of PPM levels at different stages. Overachieved KRA for the year 2006-2007 by implementing the 2 six sigma green belt projects:- Cycle time reduction from 3.2 sec to 3 sec. Reduce PPM level 30,000 to 20,000 through yield improvement. Handling and maintain IMS (Integrated Management Systems) documents. Establishing Quality Management Systems across various processes to reduce rejection levels and ensure high quality standards at all the stages of production. Undertaking customer audits / visits and all special testing, data presentation while visit. Proficient in justification of machine capability, performing capability studies using SPC. Actively involved in conducting special trials, testing & Preparing IPQC reports for the reference of the top management. Planning to reduce the manpower by approximately 50 % on the shop floor through identifying Value adding & non-value adding activities. Ensuring adherence to Quality Standards, Implementing stringent quality control systems and reduce rejection level & rework. Handled the change - speed change in the DVDR-from 2x speed to 16x in a span of 2 years. Encourage subordinates to prepare and develop Kaizens on the shop floor. Provide regular training to subordinates to use quality tools such as cause & effect analysis & DEMAIC to find the root cause and solve the problems. Implementation of TQM, TPM and 5 S activities on shop floor. Executive (Process & Quality) March 2001to April 2004 Worked with Twenty First Century Battery Ltd., Mohali (Near Chandigarh) Company Profile Twenty First Century Battery Limited manufactures advanced Plastic Lithium-ion Polymer Batteries with technology licensed from Telcordia Technologies Inc. (formerly Bellcore) of U. S. A. Twenty First Century Battery Limited manufactures Plastic Lithium-ion Rechargeable Batteries equipped with Gravure coating machines, slitting machines, continuous & Bicell lamination machines and PLC controlled semi automatic battery assembly line. Job Profile Machinery installation & modification of machines for manufacturing batteries. Co-ordinate with R&D dept. for development of new product designs. Responsible for optimising process parameters, product and yield, achieving targeted output in related departments. Coordinating field test of new products on Vendor Inspections with SQC (Supply Quality Verification). Ensuring the Quality of raw material/packaging material/finished goods, by putting quality checks during incoming material inspection/in process inspection and final inspection. To conduct and Preparation of internal audit reports for CAPA. To manage quality planning & Incoming, Process and finished Product To manage Inspection and testing of incoming, process & finished products. Review of non conformity & disposition & inform to head production. Training workmen on the shop floor to perform better. Implementation of SPC / SQC, 5 s and TPM activities on shop floor. Junior Engineer Jan 1998 to Feb 2001 Worked with Magtronic Devices Pvt. Ltd.Parwanoo (H.P.) Company Profile Magtronic Devices Pvt. Ltd. (a plant of ALLEN ELECTRONICS Ghaziabad) is an ISO: 9002 company manufactures Audio Magnetic Sound Heads, collaboration with Sankyo Sieki Singapore. It is equipped with automated continuous mass production PLC based assembly machines, Spot welding machines, coil winding machines & manual assembly lines. Job Profile Responsible for the operation of assembly lines, jig-fixtures modifications and maintenance. Responsible for line balancing, improve line efficiency and to reduce balance delay. Responsible for maintaining 5 s and Quality Circle activities on shop floor. Handling 40 persons in assembly department. Manpower and Material management as per production plan. Responsible for the quality inspection activities on shop-floor. Collecting Quality data such as Batch Rejection reports, line wastage reports and analyzing these reports. To ensure manufacturing & process audit as per planned. Testing of Raw materials, In-process, Finished Products. Taking effective corrective action for reducing rework & rejection load. Encouraging people to do better through training on product handling, kaizen, 5 s and SPC. ________________________________________________________________________________________