plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 9:06:52 AM ________________________________________________________________________________________ RefNo: CA - 6723 Gender: Male Age: 56 Designation: Operations Manager Highest Education Level: Graduate - Degree Preferred Location: Nigeria Notice Period: 30 Days Education Details: B.E. (Production Engineering) From S.G.G.S.C. E & T (Shri Guru Gobind Singh college of Engineering & Technology), Nanded, affiliated to Maratha Wada University Skill Sets: A seasoned professional with over 20 years of experience in Production, Planning & Control, Product Development, supply chain management and Quality Assurance in a plastic molding industry in India and Abroad. Deft at handling the entire breadth of the production activities, conducting audits and ensuring quality compliance of the processes. Expertise in implementing Kaizen tools such as 5S, TPM, KANBAN, SMED, Poka-Yoke, etc. across the organization. Experienced in preparation / maintenance of necessary documents in compliance with the various ISO standards & requirements. Conversant with MS Office, SAP (MM Module) & ERP Work Experience: 36.3 Work Experience Details: Operations manager From Nov.2020 to till date Company profile- presently manufacturing automobile. Job profile- responsible for all shop floor activities such as Production, planning, rejection control, quality and preventive maintenance of molding machines. Production Manager Since April 2018 to Feb.2020 Company profile- Packaging is a master distributor of industrial packaging materials. Job Profile : For Plastic Injection Molding, pet stretch blow molding and PET Preforms molding shop. Looking after and responsible for all shop floor activities related to production and quality of injection molding shop, Pet preforms and Pet bottles. Detailed job responsibilities are as follows. Production Planning:- Analyzing and planning production schedules, processes, documentation, tools etc. Preparing monthly production plan and circulating / monitoring for achieving the set targets to meet the customer Need. Production / Manufacturing:- Trouble shooting of molding Process. Good hands on experience in handling latest technology injection molding Machines in process and production. Ensuring the products comply with the required standard (as per work instructions) Ensuring usages of left over semi finished Goods. Suggesting improvement in production and reduction in wastage. Ensuring delivery of products as per customer requirement with standard specification. Implementation of corrective and preventative actions on internal customer complaints, quality problems. Inventory Management. Monitoring production efficiency, rejection level, performance and scrap level as per company target. Manpower Planning:- Notifying the manpower requirement for the production. Planning of Training and development of operators. Assessing the training need of employees regards company policies, department objectives and safety. Monitoring effectiveness of training imparted.- Reviewing the performance of sub ordinates (Skill Matrix.) Improving process capabilities and variations for increasing the productivity with less rejection and downtime. Project Management:- Providing the production / planning and control support for new developments. Analyzing cost / benefits on the new project. Recommending new project activities, automation to improve productivity, cost reduction. Documentation:- Daily monitoring of process measurable (i.e. machine efficiency, rejection %scrap and performance) Production Head. Feb 2015 to Apr 2018 Karnataka Plastoo industries Job Profile : Material Planning both raw material and child parts. Daily follow up for Production Plan Vs Actual. Checking of non-moving excess produced FG. Implementation of TPM activity. Attending of injection molding trouble shooting and new mold trials. Cycle time study for new project parts. Manpower utilization. Maintaining and upgrading of process parameters and setting. 5'S maintaining on shop floor along with team members. Weekly implementation of KAIZEN. Deputy Manager (Tools & Molds) Mar 2011 to Jan 2015 Company Name : Exide Industries Limited, Job Profile : Accountable for handling all techno-commercial activities of the Plastic Cell Department Ensuring uninterrupted supply of Plastic Components to the Assembly Lines manufacturing Lead Acid Batteries Monitoring the quality & quantity of the components supplied & effectuating timely delivery of the materials Supervising preventive and breakdown maintenance of molds at supplier end. Supplier Audits and corrective actions for NC. Handling finalization of technical specifications of the project, tendering, procurement, progress monitoring, testing and manpower planning activities till the final execution stage Plastic technologist. Oct 2007 to Dec 2010 Company Name : KGM Industries (Nigeria) Ltd Job Profile : Established Guidelines/SOPs for ensuring maximum capacity utilization and overall productivity enhancement. Looking after production and efficiency of injection and Rotational molding shop. Supervised production related tasks including planning, control & troubleshooting for achieving the planned periodic schedules for various products Administered product development initiatives with key focus on Quality, Cost & Delivery. Monitored troubleshooting operations for identifying areas of concern & implementing relevant modifications for stabilizing the products/ processes. Highlights: Successfully reduced the cycle time & rejection percentage and thus effectuated cost reduction. Efficiently modified mold for running it in Full Auto Mode Recognized for implementing SMED (Single minute exchange of molds) and 5S In-Charge - Industrial Products. Aug 2002 to Sep 2007 Company Name : Milton Plastics Ltd. Job Profile : Looking after new mold trials and establishing the new molds. Follow up with the suppliers for new business / molds. Customer complaints and corrective actions. Looking after Production of PET performs and stretch blow molding machines. Accountable for planning preventive & predictive maintenance schedules of various machines & molds for increasing machine up-time / equipment reliability Performed failure investigation analysis for identifying gaps & taking corrective steps. Involved in monitoring & optimizing processes and troubleshooting problems in coordination with other departments Business development activities. Technical Purview Well-versed in handling molds for: Automobile Parts' Molds such as Indicator Lens, Reflectors, Housings of Various Models of 2 Wheeler's Head Lamp and Tail Lamp Molds. Lead Acid battery molds such as Containers, Lid, Vent Plugs, plastic coating, etc. Side Covers, Front Covers, Seat Covers, Grab Handles, etc. Molds for Washing Machine Parts such as Base, Pulsater, Knobs, Covers, etc. Automobile Components' Molds for Bajaj Auto, Yamaha, TATA Motors, etc. (Mudguards, Head Lamp covers, indicators, etc.) Different Models molds for Chairs and Stools Table Top and Table Legs. Various thermoware molds for Cassorols,Tiff-ins and Thermas Flasks. Care-ware products such as Buckets, Mugs, Jugs, Be-sins, Bins, Trays, Trolleys, etc. Different types of Pen Molds Water Bottle and Baby Feeding Molds Rotational Molding Molds with capacity ranging from 500 liter to 7000 liter. TV Cabinet and Refrigerators Molds for Video-con (Refrigerator inside parts such as crisper, ice trays, egg trays, meat trays, Door handles etc.) Gained exposure in machines like: Ferromatic Milacron from 80 T to 600 T CLF with capacity ranging from 150T to 850 T JON WAI with capacity from 100T to 850 T Windsor Blow molding machines M-Plast make Rotational Molding Machines Windsor and Mafatlal Nigata ranging from 100T to 400 Tons. Mitsubishi 600 T to 1300 T Super master 400 T to 600 T. Sound knowledge of materials like: Engineering Plastics such as PMMA, ABS, PC, GPPS, SAN, HIPS, and Nylon etc PPHP, PPCP, HDPE & LDPE LLDPE (Rotational Molding Grade) PPCP and HDPE blow molding grades Sr. Engineer (Production) Aug 2001 to Aug 2002 Company Name : Varroc Engineering Pvt. Ltd. Sr. Engineer (Development) May 1999 to Aug 2001 Company Name : Video-con Appliances Ltd., Shift In-charge. Aug 1995 to May 1999 Company Name : Milton Plastics Ltd Trainings Successfully attended trainings on: Hydraulic and Electrical Maintenance of Molding Machines at Milton Plastics ltd, Pune in the year 2002 ISO 9000 Training from Shraddha Quality consultancy services, Pune in the year 2007 Housekeeping i.e. 5S and SMED from Milton plastics ltd, Pune in Year 2006. FMEA and PPAP from TUV. Core Competencies Production Planning & Control Quality Assurance Supply Chain Management Product Development Team Management Documentation Highlights: Successfully represented industry/company internationally on technology issues, engineered product performance, safety aspects and evolving customer requirements. Cost reduction projects at Exide industries ltd. Increase in plant capability at Milton plastics ltd, Pune. Initiatives to streamline/enhance production processes at KGM industries ltd, Lagos, Nigeria. % reduction in breakdowns / downtime through effective maintenance at KGM. ________________________________________________________________________________________