plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 3/10/2025 4:30:13 AM ________________________________________________________________________________________ RefNo: CA - 7127 Gender: Male Age: 54 Designation: Manager Highest Education Level: Masters - Degree Current Gross Salary: 390000 390000 /Annum Expected Gross Salary: 600000 600000 /Annum Preferred Location: South Notice Period: 30 Days Education Details: D.M.E., M.B.A., (Production) Skill Sets: Total Production, Fabrication Activities Workman control and planning achieving aggressive production targets.. Implementation of International codes like ASME / DIN/ BIS Standards. Interacting with customers and follow up the customer complaints Co- Ordinating for Making Jigs & Fixures by Fool Proof Method Review & prepare control points Records Plant Operation, Production Systems Development, Maintain PPM and Plan to achieve ?0? PPM Implementation of Preventive and corrective actions as per ISO Procedures Interacting with Third party inspections such as BIS, Burea Veritas Etc., Process Improvements & Process Control Team Building Planning Resources including manpower for effectiveness, Improvement in key result areas through suggestions Maintain SPC (Statistical Process Control) & TPM (Total Productive Maintenance) in Plant. Work Experience: 33.3 Work Experience Details: Production Manager Since July 2004 Suppliers of Ashok Leyland Ltd., Wheels India Ltd, Rambal Ltd, Etc., Manufacturer of Deep Draw & Pressed Sheet metal And Fabrication components for Automotive & Industrial applications.) Nature Of Work Reporting to General Manager 12 Production Supervisors & 37 Operators and 70 Workers under my control Overall in-charge of Production and Quality functions Approval of Operation Standard, Work Instruction, Control Plan, Process flow Diagram, Quality Standard and incoming Inspection Plan Approval of Special Process Validation & Concession / Deviation & Invoice Making Better Work Environment Customer order / Amendment Recruitment of Personnal Planning & Achieving Aggressive Production Targets Procurement of Material & Services Minimizing Raw Materials & Consumables by implementing POKA-YOKA in the Plant Execution work through APQP (Advanced Production Quality Planning) for various processes Updating of Production records Conducting liquid penetrate & NDT & radiographic Inspection tests Education of Modern techniques National and International standards, such as ASME/DIN/BIS Implementation of TQM, TPM and coordinating with Quality Department to achieve zero defects products Value Engineering & Waste control Maintain PPAP & FMEA for each and every product Day-to-day watching SCM & SPM and interact with customer and making Preventive & corrective action as per ISO Standards Interact with customer and fulfill their requirement Education of Modern welding processes through conducting classes. Making skill matrix and arranging incentives to the production people Co- Ordinate with Third party & customer inspections Vendor rating and to arrest the Quality Complaints from customers. To control the process through continuous quality improvement in manufacturing the products. Web based action plan made daily adopted by quality department. Preparation of ISO/TS 16949 Quality & Procedure Manuals Making ideas GO, NO GO Gauges, tool and die, Jigs & Fixures by Fool proof method Making weekly wise dispatch plans and arranging Logistics and achieving 100% completion of customer schedules & Analyses of Data Relating to Customer Rating & Customer Satisfication Implementation, Monitoring and maintenance of 5S activities Co ordinate with Sheet metal tool costing Preparation For Fabrication and Deep Draw Components Maintaining Lean management in the shop floor Verification of Purchase Orders & Selection of Suppliers & Supplier Evaluation Rating, Assesment of supplier Root Cause analysis in Delivery Performance Product And Process Handled: Cross Members, Outer riggers, Fitches, Brackets For Automotive application MIG & Arc Welding, Gas cutting For Automotive application L P G Cylinders for Domestic & Industrial application Stress Reliving, Deep Drawing Process TIG And Submerged arc welding and Automotive Bunk Welding, Plasma welding & Cutting Hydro Static Test , Burst Test & Acceptance Test Bellows for Expansion joints & Aero space applications Heavy Engineering works like structural & Equipments & Boiler & Railway Accessories etc., application Machinery Handled: TIG and MIG & ARC & SMAW Welding Machines. Gas cutting machine, Micro Plasma Welding & Cutting Machine, Circumferential Welding Hydraulic Presses (up to 350 Ton) Power ( Fly wheel Presses up to 300 Ton) Press Brake (80 Ton) Band Saw Cutting Machine Shearing Machines (Up To 80Ton) Heat Treatment Furnace UTM (Universal Testing Machine) Powder coating plant & 7 Tank Process Metalizing and Burst testing Equipments Shot blasting machine Production Engineer From May 2003 to Jun 2004. Metallic Bellows (India) pvt Ltd., (One of the leading suppliers of ISRO, IGCAR, ADA, Etc., Manufacturer of Metallic Bellows) Light, Medium Engineering Industry. Production In charge From Jan. 2001 to May 2003 Emrald Engineering Unit-2., Diamond Group of companies. (One of the leading suppliers of Punj Lloyd, BHEL, L&T, FL smith, Exports like Nigeria Etc.,) Heavy Engineering Industry. Production Engineer From May 1994 to Dec 2000. Sri Balaji Group Of Companies (One of the leading Suppliers of M/s. Bharat Petroleum Corporation, M/s. Hindustan Petroleum Corporation, M/s. Indane Oil Corporation - Manufacturer of LPG Cylinders, Valves, Regulators) Light, Medium Engineering Industry. Production Supervisor From Jun 1991 to Mar 1994. Chola Chemicals (P) Ltd (Manufacturers of Paddy Oil ) Future Goals: To grow with the Organization taking Senior level of responsibility based on knowledge gained & skills developed through work experience. ________________________________________________________________________________________