plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 3/10/2025 5:02:12 AM ________________________________________________________________________________________ RefNo: CA - 7425 Gender: Male Age: 50 Designation: Senior Manager Highest Education Level: Post Graduate Diploma Current Gross Salary: 1000000 1000000 /Annum Expected Gross Salary: 1200000 1200000 /Annum Preferred Location: Anywhere Notice Period: 30 Days Education Details: Pursuing MBA From Symbiosis, Pune. Post Graduate Diploma In Plastics Processing Technology From Central Institute Of Plastics Engineering & Technology, Ahmedabad In 1996 B.Sc. (Chemistry, Botany, Zoology) From MDS University, Ajmer, Rajasthan. 1995 Skill Sets: I possess the required skills to execute my responsibilities effectively & consistent Behavior through learning & improvement. Analytical analysis & Trouble shooting skills. Product Development & Application Skills Consistent & Focused working. Patiently working. Conviction to achieve results & passion. Systematic & Develop relevant documents. Work Experience: 29.7 Work Experience Details: Senior Manager ? Production Engineering & Technology : Since June 2009 Moulding Production: May 1999 ? June 2009 Company Profile: One of the world's largest manufacturers of Optical Storage media like CDs and DVDs. Job Profile: At Moulding Production Section: Spearheading entire operations for installation & commissioning and production activities for moulding machineries in the company. Performing upkeep erection, commissioning, preventive maintenance & troubleshooting of plastic injection moulding machines including process adjustment on new installed machines. Generating monthly MIS with regards to total production & yield. Identifying corrective action and monitoring troubleshooting & in-process quality activities. Training manpower and leading the team for Continual Improvements through QCC Programs. Attainments: Steered the entire project related activities (from deciding the layout to meeting customer specifications), involved in client interaction and took action in case of any non-conformance. Significantly reduced the downtime of Mould/Moulding Machine and proposing continuous improvement activities through regular monitoring of cycle times and raw material consumption. Instrumental in ISO-14001 system implementation in the organization. Recognized as Key Member of `5S? and Quality Circle Evaluation and Checking Committee. At Engineering Section: Steering complete manufacturing and new product development functions. Overseeing design, development & production of plastic parts of LED Lighting products. Overseeing design and development of new product process for Advance Format?s like ? HD-DVDR & Blu-Ray Disc and moulding process for preparing engineering samples for any new development. Identifying cycle times and normal production rates to synchronize with industry standards. Obtaining Customer Qualification from leading market supplier for DVDR in Japan, Europe, US market. Developing moulding process and preparing engineering samples for qualification and review. Developing Alternate vendor for Cheaper Moulding m/c, suitable for Optical Media. Completed many cost saving projects by developing alternate Raw Material. Attainments: Develop & manufacturing of plastics parts for LED Lightings. Pioneered the successful technology transfer of DVDR Technology & started production in MAM-E, France. Pioneered the successful technology transfer of DVDR Technology & started production in MAM-A, USA. Played a vital role for developing Thin-DVD ROM & filled for Patent and instrumental in new Product Development activities. Played a vital role in developing Alternate Reflective layer Material for CDR, DVDR & Blu-Ray Disc & has filled patent in US, Europe, India & Taiwan. Played a vital role in finding an innovative solution for enhanced Light Fastness in Azo Dye Based products. Successfully proposed & implemented continuous improvement activities through changing Moulding Process for Cycle times and Raw Material Consumption. Successfully developed alternative machines at low cost with improved productivity. Recognized for effectively managing the Product Development from designing to successful launch & implementation into production. Attained significant reduction in various Cost Reduction Projects through implementation of QC tools. Assistant Engineer Feb 1997 - April 1999 Company Profile: Leading OEM manufacturer of automotive assemblies in India. Job Profile: Administering complete production planning and quality control functions in the company. Managing production, System Implementation (ISO-9001), troubleshooting, in-process quality and manpower management functions. Performing upkeep preventive maintenance & troubleshooting of plastic injection moulding machines including process adjustment on new installed machines & new Moulds. Generating monthly MIS with regards to total production & yield. Identifying corrective action and monitoring troubleshooting & in-process quality activities. Documenting daily production reports and rejection data and generating monthly utilization reports with MIS and conducting Quality Circle Review Meetings. Attainments: Instrumental in maintaining high quality standards & executing various activities in compliance to the assigned guidelines (SPC, One point Standard and Quality Feature Standard). Successfully optimized Moulding Process Parameters for new product development. Significantly reduced the downtime of Mould/Moulding Machine and proposing continuous improvement activities through regular monitoring of cycle times and raw material consumption. Machines Handled: Windsor, Hwa Chin, Fu Chin Shun, Victor and Engel Machines with tonnage from 15 to 450 tons with Robot arm. Clients handled: Maruti Suzuki, Ford, Honda, TATA, Hyundai, Hero Honda, Bajaj, Hindustan Motors, GM, Mahindra, Nissan, etc. Trainee Engineer Aug 1996 ? Jan 1997 Sharad Electronics Company Profile: Manufacturer & Supplier of Plastic Injection Moulding based in Faridabad Job Profile: Developing overall production & machine scheduling activities and coordinating with supervisors to meet daily production requirements. Conducting trial and design assessment of new development. Attainments: Defined and established machine parameters for higher productivity and optimal performance on Machines like Windsor, Engel and Mafatlal-Niigata from 100 to 300 tonnes. Trainings Attended Basics of Operation Optical Media Manufacturing Machines at 4M & Netstal, Switzerland. Machine Operation Training cum Machine Qualification at Sternfels, Germany. 10-Days Vigorous Training cum Production Activity on Mafatlal Niigata Machine (NN 300) with guidance of Core Health Care Ltd. at Indo-German Tool Room, Ahmedabad. Successfully completed Training of Trainers, Training for ERP implementation and on QC Tools. Successfully completed Green Belt training & involved in completion of 3 Projects including 1-Black Belt ? Certified by Motorola. Attended various Managerial In-house trainings like Influencing, Conflict Resolution, Communication Skills, Management Changes. Future Goals: To be a GM of the Plastic Industry ________________________________________________________________________________________