plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 10:28:31 AM ________________________________________________________________________________________ RefNo: CA - 7837 Gender: Male Age: 44 Designation: Supervisor Highest Education Level: Graduate - Degree Current Gross Salary: 300000 300000 /Annum Expected Gross Salary: 450000 450000 /Annum Preferred Location: South Notice Period: 45 Days Education Details: Pursuing MBA In Indra Gandhi National Open University First Class B.Tech (Chemical) In Adhiyamaan College Of Engineering, (Affiliated To Periyar University) Hosur In May 2002. Skill Sets: Good interpersonal skills, commitment, result oriented, hard working with a SKILL SETS Production part approval process (PPAP). Statistical process control (SPC). 7 QC Tools. Problem solving tools and Techniques including 8D techniques. Process Capability Studies (Cp.Cpk). Six sigma. 5S plans. Measurement system analysis (MSA). QMS ISO 9001: 2000 & ISO 22000:2001 Requirements. Testing of Plastics. FMEA. HACCP Analysis. Good Manufacturing Process. Work Experience: 20.7 Work Experience Details: Quality Incharge Since December 2008 Reporting To: Quality Manager Company Profile : Manufacture of PET Preforms, having a focus on carbonated soft drink sector and packaged water industry with major international players like Coca Cola, Pepsi Co & Bisleri. Position Overview: Overall Responsible for, Documentation control, Inprocess Control, Calibration Control, Product Validation, Supplier Quality Assurance, Testing of Packaging material, Preparation of SOP, SPC Analysis, Resolving Customer complaints, Customer complaint Analysis & Root cause Analysis. Specific Responsibilities: Incoming, Inprocess and final inspection. Conducting SPC for process, mould and machine Capability. Calibration and Maintenance of Measuring and Monitoring Equipments. Preparation and control of Product manual and distribution control of SQA manual such as Control plan, Standard Operating Procedure (SOP), Incoming Inspection plan, Colour coding for easy identification of products. Customer complaints & Root cause Analysis, Implimentation of Corrective action & Preventive action. Trained inhouse engineers in SPC, 7 QC tools & Gauge R&R. Online Rejection Analysis & Control Preparation of Quality documents based on customer requirements. New Product development. Packing materials evaluation. PRP,PPRP & OPRP Inspection & monitoring Specification Sheet Preparation For All Products. Designing and implementing stringent systems and quality plans to ensure high Quality standards of materials. Identifying supplier specific quality issues and developing & implementing solutions to improve the technical conformity of the products. Conducting Hazard Analysis. ISO 22000 Requirements like Pest control audit & Glass audit. Incharge For Quality Assurance And Control From January 2008 to December 2008 Reporting To: Managing Director Company Profile: Vendor for 2 wheel maker (an automobile tyre- 2 supplier). Also manufacturing regular plastic and wooden hangers, polythene bags of various styles in different materials, corrugated boxes, tags, collar patties, butterfly, PVC pouches and Boxes, laminated films and pouches for the FMCG markets. Position Overview: Overall Responsible for, Documentation control, Control Plan Audit, Inprocess Control, Calibration Control, Product Validation, Supplier Quality Assurance, Testing of Plastic raw materials and Packaging material Evaluation for all five units. Assisted MR in QMS implementation and maintaining the QMS for all five Units. Major Operation: Injection Moulding, Assembly, Packaging development, Decorative techniques like printing. Specific Responsibilities: Incoming, Inprocess and final inspection. Internal Complaints handling and Problem Solving through 8D Techniques. Conducting SPC for process, mould and machine Capability. Calibration and Maintenance of Measuring and Monitoring Equipments. Preparation and control of Product manual and distribution control of SQA manual such as Control plan, Standard Operating Procedure (SOP), Incoming Inspection plan. Supplier Quality System Evaluation ie. Supplier?s abilities towards development of components. Trained Suppliers and inhouse engineers in SPC, Control Plan, 7 QC tools & Gauge R&R. Handling line rejection meetings with Subcontracting Vendors and Inhouse Production heads. Sample preparation for customer approval. Preparation of weekly rejection analysis report and impleneting corrective and preventive actions for control of non conformitives. Preparation of Quality documents based on customer requirements. Packing materials validation and Release. And production activities such as Preparation of raw material indent.. Process trouble shooting. Production planning. Man power allotment. Internal problems solving. Engineer - Quality From June 2004 to Dec 2007 Reporting To: Chief Executive Officer Carbonaire Industries Madras Pvt Ltd (ISO 9001:2000 Certified Company by TUV SUD South Asia), An ISO 9001:2000 Certified Automobile industry. Major vendor for RANE, FORD, IFB, SARALEE Indian Railways, UK Railways, German Railways and Srilankan Railways. It is involved in Mould design & development, manufacturing and assembly of Automobile Components. Major Operation: Injection Moulding, Annealing, Printing, Assembly and Packaging. Specific Responsibilities: Preparation and Control of Quality Assurance Plan (QAP) for Railways. Planning and Conducting MSA and CPk Studies. Testing of Plastics Raw materials as per ASTM, DIN, ISO, BS, BIS and Railway Standards Tensile strength and Elongation. IZOD and Charpy Impact Strength. Melt Flow Index (MFI). Specific Gravity, Melting point and Water Absorption. Heat Deflection temperature (HDT) and Vicat Softening Point (VSP). Harness ? Rockwell, Shore? A, Shore? D and for Metals - Vicker?s and Brenell?s. Carbon Black Content and Glass filler content. Flammability. High Voltage & Insulation Resistance test. Calibration and Maintenance of Measuring and Monitoring Equipments. Preparation and Presentation of Monthly MIS to CEO. Implementing Poke Yokes at high Severity areas. MaterialHandled?Nylon66, Nylon6, POM, TPU, PBT, PC, ABS, PS, SAN, PP, HDPE, LDPE, EVA, TPE & specialities like Glass, Talc Filled & master batches like UV treated & Abrasion resistance. Material and grade Selection as per Customer Specifications and requirements. Measuring Instrument Handled - Profile Projector, Tool Microscope & others Gauges Handled - Pin Gauge, Slip gauge, feeler gauge, Radius gauge, Ring Gauge & others Coordinating with CIPET for Special testing requirements and Updating ASTM , ISO , DIN, BS and BIS standards. Handled Third Party Audits from BVQI, RITES and Audits from Railways. Preparation and control of PPAP Documents and submission to customers. Customer interaction including customer inquiries and Customer complaints handling and problem solving through 8D Techniques. New Product component validation and Product release for production. Jig & Fixtures Designing and Manufacturing for controlling of Non conforming product ACCOMPLISHMENTS AND LEARNING Initiated Internal Calibration of Verniers, Gauges and temperature Controllers by developing suitable Master Gauges and Master Instruments through NABL Accredited laboratories (NTH, ETDC). Introduced skip inspection at incoming stage for materials from monulding components supplier. Developed the testing laboratory for plastic raw amterial and product testing( prepared the test procedure and incoming inspection plans for all tests). Altered process flow to minimize the work and rejection. Implemented SPC. Future Goals: Seeks a competitive environment to utilize my professional skills in a futuristic company where I have opportunities to learn, grow and contribute to deliver a quality product. ________________________________________________________________________________________