plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 8:28:57 AM ________________________________________________________________________________________ RefNo: CA - 8123 Gender: Male Age: 54 Designation: Senior Engineer Highest Education Level: Diploma Current Gross Salary: 18000 18000 /Annum Expected Gross Salary: 22000 22000 /Annum Preferred Location: Gulf Notice Period: 40 Days Education Details: D.A.E (Mechanical) from GCT Hyderabad AMIE (Mechanical) 4th Semester H.SC ( Pre: Eng) Skill Sets: Certified Quality Professional From (NED University Karachi) Total Quality Management From (Institute of Business Management) Factory Management From (NED University Karachi) Kaizen Control Plans, FMEA, Advance Product Quality Planning (APQP) Process Mapping Super 5S Statistical Process Control Cost of Quality ISO-9000 Documentation Trained Assessor/Auditor. Internal Auditing for QS ?9000 (For Automobiles) Internal Auditing for ISO TS 16949 (For Automobiles) Internal Auditing for ISO 14000 EMS Internal Auditing for OHSAS 18000 Operations of Injection / Blow Molding and Plastics Molding Compounds Processing Work Experience: 34.5 Work Experience Details: Quality Assurance Engineer for Train Interiors & Toilet Cabins October 2008 Company Profile: Manufacturing Fiber Glass Toilet Cabins & High Speed Trains Interiors Job Profile. Preparation of Quality Assurance Plan & Routine Test report as per Customer guide lines. Preparation of Inspection Test Procedure as per International compliance for Train Interior. Conduct destructive Test Report as per Customer Requirements. Preparation & Design Final Inspection Test Report for special requirement of Customers. Conduct RTM mould Inspection & suggested good manufacturing practices for in process. Conduct First Article Inspection Report & preparation Dimensional report & prepare analysis report & highlighting variations in articles & conduct meeting with Mould Shop Manager for Corrective Actions. To suggest the Top Management for time inspection saving techniques for fast & accurate inspection. Conduct Calibration of all Inspection Instruments such as Jigs Fixtures & prepare Calibration plan as per there usage. Liaison to External & Internal Customer. Carry out audits of the suppliers? facilities and processes to identify and rectify non conformities affecting organizations product quality. Prepare & monitoring monthly performance of shop wise quality & inform to Top management in monthly review meeting. Development, Implementation and daily operation of quality assurance system. Prepare process flow diagram. Design a supplier development and monitoring program and ensure its implementation. Carry out Process and Product Audit to ensure compliance with ISO requirements and identification of non conformance. Group Manager Quality Assurance September 2007 to October 2008 Brothers Engineering Works (Manufacturing Sheet Metal & Forging Parts for OEMS) Job Profile: Monitor all QA Inspectors? activities, from the process approval to supply parts to customers & provide advice accordingly. Monitor In process inspection at each shop and identify areas of improvement, both in the manufacturing processes, as well as machine and equipment and the shop floor working environment. Work closely with Design & Development Department on new & existing projects to develop check points and its adherence. Consult Design & Develop Department for manufacturing of production and inspection fixtures. Analyze inspection drawings and check points, then develop reports for the manufacturing fixtures. Give process approval after inspection each part, before each lot of production, as per the process sheets or Inspection Report. Ensure regular maintenance & re calibration of all inspection & measuring equipment & verification of working and testing fixtures through the approved samples. Critically inspect and approve the dies, molds and fixtures before production sample. Approved Off Tool Samples from drawings. Develop process sheets for new products and fixtures and update existing process sheets accordingly. Monitor the processes during the production to identify and monitor defects and inform relevant shop in charge for counter measure. Communicate with suppliers to rectify any non conformities in the material products. Design a supplier development and monitoring program and ensure its implementation. Carry out Process and Product Audit to ensure compliance with ISO requirements and identification of non conformance. Carry out audits of the suppliers facilities and processes to identify and rectify non conformities affecting organizations product quality. Delegate assignment to QA Inspectors & ensure that receiving inspection, sample inspection process monitoring and final inspection, and the associated report and forms, are filled out on the and as per requirements. Provide orientation and training to new existing employees, as per training development programs. Ensure proper house keeping at the shop working areas as per 5S philosophy. Have updated tables chart indicating preventive and safety measures during both regular work and emergencies. Make sure of availability of fire extinguishers and firs Aid equipment and various shop floors and that these are regularly checked and updated. Handle Administrative matters appropriately. Quality Control Supplier Quality Assurance Engineer August 2006 to August 2007 PIQC Institute (Toyota Motors Company) Conduct Process & product audit for Indus Motor Company suppliers. To help the supplier in continual improvement of the system. To clearly communicate IMC (Toyota) expectation & minimum requirements to assure the quality of supplied parts. Free exchange ideas, information & clear notification of problems between supplier & IMC. Standardization of systems & procedures between IMC & suppliers. To achieve global quality standard by the suppliers through successful implementation. Prepare audit reports for top management. Periodically review audit reports with IMC quality assurance. Manager Quality Assurance /TS 16949 Coordinator July 2004 to August 2006 Mesali Engineering Private Ltd. (Manufacturing Wiring Harness for Automobiles) Development, Implementation and daily operation of quality assurance system. Supervision of product inspection. Analysis of data collected on product inspection and feedback to concerned department for corrective & preventive action. Preparation of daily & monthly report informing various management levels on production quality. Coordination with customer through marketing and IQC dept. Implementation of statistical process control. To ensure that the records are maintained regularly and kept in traceable manner. Responsible of implemented Quality system TS 16949 procedure & get result of Quality Assurance Dept. Responsible to monitor and give corrective action to help in reducing the rejection rates. Responsible for preparation of Quality Plan, Product wise Flow diagram, Failure Mode Effect Analysis FMEA Control Plans, Advanced Product Quality Planning APQP, Measurement System Analysis MSA, Customer feed back, OTS plan. Ensure TS policy and relevant documents are displayed and available, followed up & under stood in respective area departments as applicable. Liaison with all departments, consultant (s) certification body on the matters relating ISO -TS 16949 Manager Quality Control / AMR (IMS ) September 2002 to May 2004 Shield Corp: Limited, (Manufacturing Plastic Consumer able Goods) Responsible to Implement Integrated Management System procedure &, get 100 % result of Quality control Dept. Responsible to manage all of works related of QA Dept. Responsible to analyze reports from different stations, then give suggestion to Production. Responsible to introduce and implement quality tools for better results. Responsible to boost all Supervisors / Inspectors in QA dept: Responsible to monitor and give corrective action to help in reducing rate of rejection. Report to directly to the Factory Manager to keep him up to On date the performance of IMS. Establish IMS in accordance with the International / national standard. Manages & Coordinates all Activities of IMS Secretariat. Ensure that the quality system is established and implemented as specified. Ensure that IMS Policy and relevant documents are displayed & available, up followed & under stood in respective area departments as applicable. Records minutes of management review meeting & follow up for implementation. Ensure that the IMS system documents are prepared, controlled, issued, revised & superseded as the prescribed documents. Liaison with all departments, consultant (s) certifications body on the matters relating to IMS. Ensure the records related to the document controlling are maintaining adequately. Impart in house training employees / staff based on their training needs as required. Performs other tasks assigned by the superiors from time to time. Asst: Quality Assurance Manager / QMS Coordinator 2002 to September 2002 Balochistan Glass Limited Development, Implementation and daily operation of Quality Assurance system. Supervision of product inspection. Analysis of data collected on product inspection an feed back to concerned department for corrective & preventive action. Preparation of daily & monthly report informing various Management levels on production quality. Coordination with customers through Marketing and IQC Dept: To work of Implementation of statistical Process control. To ensure that the records are maintained regularly and kept in a traceable manner. To ensure that subordinates (existing/new) are adequately. Trained to perform their activities. To ensure that housekeeping is maintained at inspection areas. Perform other task assigned by the superior from time to time. QMS Coordinator /Asst: Management Representative Report directly to the GM Admin & HRD / to keep him up-to date for the performance of quality management system. Established quality management system in accordance with international standard. Manages & co-ordinates all activities of QMS-Secretariat. Ensure that the quality system is established and implemented as specified. Ensure that the quality policy and relevant documents are & displayed, available, followed & understood in respective areas departments as applicable. Record minutes of management review meeting and follow-up for implementation. Ensure that the quality system document are prepared, Controlled, issued, revised & superseded as the prescribed documents. Liaison with all departments, consultant to certification body on matters relating the quality system. Ensure the records related to the document controlling are maintaining adequately. Impart in-house training of employees/staff based on their training needs as required. Performs other tasks assigned by the superiors from time to time. In charge Quality Control 2001 to 2002 Transpak Corporation Ltd. Karachi, (Manufacturing Plastics Consumer able Goods) Responsible to Implement ISO-9000 procedure and, get 100 % result In Qc Dept. Responsible to manage all sort of works related to qc Dept. Responsible to analyze reports from different station, then give suggestion to Production. Responsible to introduce and implement quality tools for better results. Responsible to boost of all supervisors/ Inspectors in the quality control Department. Responsible to monitor and give corrective action to help in reducing rate of rejection. Monitoring Process Capability in the coordination with quality Control Personnel. Team Leader Quality Assurance 1998 to 2001, Dollar Industries Pvt. Ltd Karachi. (Manufacturing Writing Instruments) Inspection of all process items. Plastic processing & Manufacturing plant. Monitoring & assurance of process control assembly line . Use SPC Techniques in process. Data Collection / Monthly Analysis. Development / Implementation of Quality Techniques. Final Inspection. Source inspection. Quality System Auditing. Quality Control In charge. 1990 to 1998 Transpak Corporation Ltd Hyderabad. (Sparkle Tooth Paste & Tooth Brush Manufacturing) Inspection of all molding Items. Implementation of some Kaizen tools in the process. Responsibility of some Source inspection. Final Inspection of all finished products. Future Goals: Looking for a responsible position in a professional Environment where I can apply my education and my Technical background. ________________________________________________________________________________________