plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/5/2025 11:30:12 PM ________________________________________________________________________________________ RefNo: CA - 8193 Gender: Male Age: 58 Designation: Department Head Highest Education Level: Graduate - Degree Current Gross Salary: 1200000 1200000 /Annum Preferred Location: Anywhere in India Notice Period: Days Education Details: B.Tech In Mechanical Engineering From Thapar University, Patiala Advanced Training In Tools & Moulds Technology From Indo ? German Tool Room (Ittup), Lucknow Skill Sets: Have through knowledge of plant operation including the press shop, weld shop, CNC machine shop, paint shop, tool room, moulding shop etc. Hands on of experience of Design Manufacturing and Maintenance of Moulds, Press tools, Jigs & Fixtures. Having Through Knowledge Of Autocad Mechanical 2008 . Having through knowledge of APQP, PPAP, PFMEA, PFC, Control Plan Exposure to 3D CAD / CAM / CAE Knowledge of TQM tools like KAIZEN, POKA-YOKE, SMED, VSM, 5-S etc. Work Experience: 32.4 Work Experience Details: Head Manufacturing Since Jan 2009 Company Profile : Specializes in providing sheet metal products & solutions to Telecom tower companies and Automobile vendors. Certified by BSI for the integrated management system ? IMS (ISO 9001-2008; ISO 14001-2004 & OHSAS 18001-2007) Job Profile : Overall responsibilities of the total plant operation including production from CNC shop, press shop, tool room, weld shop, paint (Powder Coat) shop with ETP, assembly, quality control, maintenance, materials, HR & admin, etc. Managing the plant activities for CNC punching shop, press shop, tool room, fabrication shop, powder coating shop, purchase, HR, maintenance, assembly etc. Lead a team of Managers and Engineers and guide them regularly for implementation of production plans. Overseeing production related tasks including planning, procurement, control & troubleshooting for achieving the planned periodic schedules. Planning & implementing the preventive & predictive maintenance schedules for improving the overall reliability and safety of plant, personnel and production processes. Materials planning and finalization of techno commercials for raw material, consumables, hardware, capital goods etc. Ensuring maintenance of excellent working conditions, housekeeping facilities, complete discipline and safety at the workstation. Responsible for managing and controlling mfg. activities within the established budgets. Planning of new projects for process layout, machinery, equipment and manpower etc. Heading the activities of new product development, generating new concepts, planning & scheduling project activities, prototype development & developing component, sub-assemblies & its assemblies. Working with HR dept in manpower planning and interviews and selection of candidates for employment in production, planning, maintenance, quality & purchase functions. Coordinating with the HR department in conducting negotiations with contractor towards resolving issues or grievances, signing agreements and maintaining amicable factory relations. Take initiative along with the HR department to improve employee involvement and participation to improve the morale of the employees. Working in IMS (Integrated Management System) ISO 9001-2008 ISO 14001-2004 & OHSAS 18001-2007) Group Leader (Operations) And Factory Manager June 2005 ? Jan 2009 Company Profile : Manufacturer of sheet metal component and weld assembly for most of the automobile companies Producing the welded and painted body of three wheeler. Having a press shop (upto 200 Ton capacity) weld shop with latest IT and Non IT Gun and advance Paint shop with PT & CED line. Job Profile : Overall responsibilities of the plant operation including production from press shop, tool room, weld shop, paint shop, HR. Commissionised and productionised assembly line for Alfa 3 wheeler project (load carrier and passenger) for cabin and cargo / passenger body shop. Overseeing production related tasks including planning, procurement, control & troubleshooting for achieving the planned periodic schedules. Preparing & implementing operating procedures and work instructions. Planning & implementing the preventive & predictive maintenance schedules for improving the overall reliability and safety of plant, personnel and production processes. To meet out the requirement of customer for quantity with compliance of quality standard. Interaction with customer for the planning of monthly production target on weekly and daily basis. Focusing on the continual improvement to increase the productivity by reduce the tact time, removing NVA activity and by the improvement in the Fixtures etc. Planning of consumables and spares for press shop, tool room, spot welding IT/ Non IT Gun, MIG welding m/c etc. Department budget planning and control the activities. Conceptualising & implementing projects, annual improvement plans for process reengineering, technology absorption projects for expansion and new products. Monitoring processes & identifying deviations towards ensuring that the same will consistently manufacture products meeting pre-determined specifications and quality attributes. Ensuring maintenance of excellent working conditions, housekeeping facilities, complete discipline and safety at the workstation. Sample development of EP, VP, PP etc. and the sample for variants products. Planning of new projects for process layout, machinery, equipment and manpower etc. Costing of PPRF items, development parts and assemblies. To ensure weld jigs & process audit as per schedule & take corrective action. Planning of activities and KRA?s subordinates for achieving target of yearly plan. Preparation and review of MIS for production and PE department. Preparation and review of document for TS16949 / ISO 140001 and OHSAS. Controlling plant activities through daily work management. Responsible for monitoring and handling manpower. Jr. Manager Tool Room (Machine Shop) May 1999 ? June 2005 Autometers Allaince Ltd., Manufacturing of railway product like tachograph (Speed measuring and recording device for Loco), Vacuum circuit breaker, Auxiliary converter, AC coach inverter, passenger alarm system, high capacity UPS etc. The company having alliances with Secheron Switzerland, Gimota Switzerland, Hyundai Korea Powertronix Italy, Whiteley U.k. For Its Different Range of Products. Job Profile : Management has entrusted me for the overall responsibilities of the tool room and Machine shop as follows CNC programming and CNC machining of casting and metal components CNC Machining centre LMW model MVJR, leadwell model V-40, feeler model fv-580, CNC turning centre LMW model AL-2. Process setup of in house manufactured components with selection of machine and cutting tools etc. Responsible for tool room operations like manufacturing and maintenance of injection moulds, press tool, die casting dies and jigs & fixtures. Designing and manufacturing of drilling Jigs & machining Fixtures. Problem solution for the moulds tools & die at in-house also at the vendor end. Manufacturing of mockup (model) for the new develop product. Bring in improvements in quality, technology, capacity and productivity in different areas of manufacturing. Quality improvement in the running production by changing of tools and process. Maintenance of documents as per ISO 9002. Working Knowledge In BAAN ERP software system Knowledge In 5s, Six Sigma Tpm, Jit, Kanban, Kaizen Etc. Machining & inspection facility Machine Shop Was Facilitate From All Conventional Range Of Machines Like Turning, Milling, Shaper, Surface, Cylindrical And Tool & Cutter Grinding Machines, Apart From It We Are Having Schaublin Lathe, Studer Grinder, Micron Gear Hobing, Hauser Jig Boring, Aciera 4 Spindle Drilling Machine, CNC machining centre, CNC turning centre, electric discharge Machine, fluidtherm heat treatment furnace, 3D coordinate measuring Machine, Profile Projectors etc Sr. Engineer ? Engineering and Development Feb 1996 ? May 1999 Matsushita Television And Audio India Ltd., Manufacturing consumer electronics product (T.V., audio systems etc.) under the brand name of NATIONAL, PANASONIC etc. Job Profile : Responsible for the development of plastic moulds, and sheet metal components from Indian vendor. Costing of plastic moulded and sheet metal components. Arrange the source and setup of process for post moulding operation like hot stamping, screen printing etc. Arrange the envoi mental test to check the quality of post moulding operation. Get quality approval of components from the Japanese counter part. Arrange the pilot lot and their final assembly production Engineer Tool Room Aug 1991 ? Feb 1996 Telemacanique And Controls (India) Ltd., Noida Company Profile : Manufacturing low and high range of contactors, pneumatic timer, thermal overload relay, and motor starters having collaboration With ?La Telemacnique Electrique, France?. Job Profile : During my stay with the company I have been entrusted with the following responsibilities Tool Room was engaged in manufacturing and maintenance of injection moulds for thermoplastic and thermoset materials. Compression and transfer moulds for thermoset materials. Progressive and compound, blanking and piercing tool. Drilling and tapping jigs, machining and assembly fixtures. Precision machining of non-ferrous and and plastic components. Repairing of special purpose machines. Help to the maintenance department for his machining work. Resharpening of cutting tools and utters. Apart from other activities were Responsibility of tool trial and complete the requirement of component for pilot lot. Additional responsibility of press shop, moulding shop for some period. Selection of machines, cutting tools etc. Coordination with PPC, QC, materials and store for smooth running of production. Manpower planning and control the shop floor activities to meet the targets. Maintenance of ISO 9002 documents. Future Goals: needs higher designation ________________________________________________________________________________________