plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 9:31:19 AM ________________________________________________________________________________________ RefNo: CA - 8510 Gender: Male Age: 50 Designation: Senior Engineer Highest Education Level: Diploma Current Gross Salary: 550000 550000 /Annum Expected Gross Salary: 575000 575000 /Annum Preferred Location: Anywhere in South India Notice Period: Days Education Details: B.E from Anna University, Pursuing Industrial Engineering Plastic Technology from Central Institute of Plastic Engineering & Technology in 2005 CNC Programming Government ITI in 1997 Diploma in Mechanical Engineering Shankara Institute of Technology 1996 AUTOCAD 2006 from V.R.E.T. Training Institute, CIT Campus, Coimbatore in 1995 Skill Sets: 13 years experience in Injection Moulding Operations, Production Planning, Quality Assurance, Product Development, Production & Man Management. Work Experience: 33.3 Work Experience Details: Senior Engineer Sep 2008 - till date Company Profile : Designs, engineers and manufactures innovative climate, interior, electronic and lighting products for vehicle manufacturers. Job Profile : In charge of Interiors Plastics Injection Moulding (2500T ? 3300T) Manufacturing of Automobile Instrument Panels & Bumpers for OEMs. Man Management, Training and Skill Evaluation. Maintaining & Review of Quality Documents ? PFD, PFMEA, Control Plan, Visual aids, Manufacturing Operation Standards, Guage Reports, Defect Displays, Quality Alerts, PAP Records. Process Optimisation and reviewing machine capabilities for producing consistently. Maintaining Part Gauges and Jigs & Fixtures for Pick and place Robot. Identifying, Preparing & Presenting Corrective Actions for Customer Concerns. Daily Operational Excellence updating and presenting to the Team. Following and Executing Safety aspects in Shop floor. Raw material Lot tracking & Verification by monitoring Batch to Batch. Improvement done in Visual Factory, 3C & 5S. Line Manager Jan 2008 - Aug 2008 Company Profile : Manufacturer And Exporter Of Products As Consumer Electronics, Medical Electronics, IT Equipments Job Profile : In charge of Clean Room moulding of mobile parts and Assembly line. In Mould Decoration on cell phone covers. Weekly monitoring and updating KPI. Taken Permanent Corrective action on Customer related issues. Achieved Management targets by reducing Scrap and Rejections. Conducting weekly tour in shop floor and improving 3c 5s. Monitoring and Improving OEE & OLE. Coordinate with ME Team in Line modification and Setup. Assistant Manager : Since April 2007 Senior Engineer : April 2005 - Mar 2007 Engineer : April 2003 - Mar 2005 Assistant Engineer: Sept 1998 - Mar 2003 SL Lumax Job Profile : Conducted trials on new project moulds of customers. Identified Raw Material defects in Head Lamp Lens and raised debit note to supplier. Modified gateing system in EMXI Model Rear Combination Lamp Housing Mould, there by reducing 15 grams per shot. Contributed in setting up of new machines and machine layouts. Lead Task Force Team to Reduce Rejection of Head Lamp Reflectors (Thermoset injection molding). from 11% to 4.0 %. Reduced mould change over time, from 55 to 40 minutes. Participated in achieving TS16949, 100PPM & 5STAR. Attended overseas training for 10 days and checked the progress of new project. Functioned as In Charge of Injection Molding Shop (18 Machines). Handled Molding Machines ranging from 85T to 850T (LG, LTM, Battenfeld, JSW). Executed & controlled the 3 shifts activities of Injection Molding shop. Processed Raw Materials such as PP, PC, PMMA, ABS, ASA, PBT, EVA, PVC, PA6, PA66, POM & Thermo set BMC. Troubleshooted process defects and found the exact root cause and preparing counter measures. Optimised process study such as reducing short weight, cycle time and increased the machine efficiency. Controlled the workman and conducted training programs. Maintained training records and improved operator skills. Prepared & maintained quality documents such as control plan, work instruction operator check sheet, process parameter sheets, operator skills records, internal audit records. Achieved TS16949, 100 PPM and 5star. Preparing documents as per Quality Management Systems. Verification and Validating APQP, PFMEA, SPC. Preparing ISAR / PPAP reports. Executed 3C, 5S improvements in shop floor. Handled the production activities in vacuum metal zing, Pylon met (Sputtering System with inbuilt top Coat), UV hard Coating, UV base Coating & Manual Lacquer painting. Possess expertise in Robot Programming and UV related defects. Maintained Overall Equipment Efficiency, Injection Molding machine Capacity Planning. Raw Material Reconciliation and Reduced Scrap Ratio. Diploma Engineer Trainee Dec 1997 - Aug 1998 Minda HUF Ltd. (Unit-I) Job Profile : Quality Control in R&D Tool room. Preparing Dimensional reports for Sub assembly parts in Moulds & Press tools. Preparing Dimensional reports for new tools and Parts before SOP. Dimensional Study of drawings and Executing Sub part drawings for tooling Operations. Future Goals: Seeking middle to senior level assignments in Production & Planning Operations /Tool Room /Product Development/Production Engineering/Quality Control with an organization of repute. ________________________________________________________________________________________