Ref. No. : CA - 31185 - (Production - Extrusion Plastic Pipes – with 23.8 years in Plastic Industry)

Education

Diploma in Mechanical Engineering. (MSBTE) Passed With (62.14%) From P. Dr. V.V.Patil Polytechnic, Pravara Nagar, in summer 2001.

Skill Sets

Diploma in Operation management.
QMS, EMS and ENMS documentation.
Fire safety and risk assessment.
Recycling of plastic waste.
Entrepreneurship Awareness programme.
Effective e-mailing.
Train the Trainer, TRIZ
5S, MOE and 12 Pillars
7 QC tools.
LOTO

Work Experience

Assistant General Manager
Since Aug 2016 to till date
Company profile- one of India's largest PVC pipe manufacturers & multi polymer processors.

Job profile-
Analysis of the Cost/Kg on monthly basis & accordingly designing POA..
Monitoring of the defects & doing trend analysis using statistical tools on monthly basis.
Ensure reduction in temporary & permanent AUC, emphasis on reduction of customer complaints.
Identifying the areas of improvement based on the IMEA Score Card & accordingly preparing POA & monitoring the progress of the same.
Ensuring production planning to meet marketing target. Adopting new technologies/ processes & practices for productivity optimization.
Reduction of wastage and optimizing the usage of recycled material.
Wastage & downtime analysis and action to reduce the same
Reduction in working capital, WIP material.
Increase plant OEE with zero defects products.
Effective preparation of annual budget & utilization.
To achieve production target with respect to Dispatch.
Reduction in power consumption.
Drive Kaizen, innovation and Quality circle activities in the plant.
Training and development of all employees, new recruitment.
Employee performance and competency mapping quarterly
Ensure safe working condition and improve 5 S.

Plant Head
Since Sept 2013 to July 2016
Company profile- PVC pipes manufacturing company

Job profile-
To manage & plan all production work assuring maximum output & safety in the plant.
Implement the production plan to assure on time delivery and highest quality standards.
Visiting the local market for customer delight and strategic planning of product development to increase market share
To maintain a highest accuracy of inventory at warehouse and ensure smooth warehouse operation at all time. To control the capital blockage in unwanted inventory.
Develop the competitive suppliers and vendors for chemicals and the product accessories, spare parts etc.
To maximize utilization of manpower, equipment & material.
To minimize wastage in the plant.
To monitor & control manufacturing costs with respect to overall performance.
Train and develop operation staff to be aligned with the matrix functions.
Maintain a maximum safety & security in plant area.
To develop the culture in the plant.

Ampacet Specialty Products Pvt. Ltd.
April 2012 to Aug 2013
Ranjangaon, Pune

A MNC, plastic Extrusion, manufacturing Master batch, fillers & additives used in Plastic industries.
Working as Production Leader reporting to Production Manager.
This is a newly established factory having three extruders & till planning to expand.

Job Responsibilities:
To manage & plan all production work assuring maximum safety in the plant.
Implement the production plan to assure on time delivery and highest quality standards.
To maintain a highest accuracy of inventory at warehouse and ensure smooth warehouse operation at all time.
To maximize utilization of manpower, equipment & material.
To deal with the labour contractors.
To monitor & control manufacturing costs with respect to overall performance.
Train and develop operation staff to be aligned with the matrix functions.
Maintain a maximum safety & security in laboratory and plant area.
Implement & maintain ISO 9000:2008.
Team leader for implementing & developing 5 S.

Finolex Industries Ltd.
Oct 2007 to March 2012.
Ratnagiri, India
Finolex is $ 80 million Turnover Company involved in manufacturing of PVC pipes.
Worked as Shift In-charge reporting to Production Manager on all production and maintenance related matters.
Here worked with Twin screw Extruders (23 Lines).

Job Responsibilities:
Responsible for complete operation of the plant in a shift.
Plan & manage man, machine & material for maximum plant output. Give proper guidelines to all shift persons.
Ensure plant should be running on max. Output & minimum rejection / wastage.
Ensure utility system running ok.
Preventive maintenance planning, execution of maintenance.
Make sure about the Compounding.
Minimize size change down time & start up rejection /wastage.
Pipe weight loss to be minimized (Final product weight control).
To take feedback from Q.C. for any quality related problems, and take proper actions.
M/c accessories stock should be ensure & communicate.
Plant repetitive problems of process & maintenance related to be communicating & highlighted.
Make detail report of shift production, wastage, rejection, down time etc.
If any critical problem in a plant inform to Sectional Head & Departmental Head.
Line engineers leave planning should be make properly.
Check & ensure safe work permit for all applicable jobs in a plant.
Any abnormality to be reported to plant In-charge immediately.
Plant housekeeping to be maintained.
Maintaining records as per QMS.
Responsible for carrying out routine maintenance on tools and dies
Preparing and conduct regular training programs for operators and maintenance crew, guiding them time to time.
Issuing & conforming work permits & follow them

Metsec Limited
Sept.2003 to Sept. 2007.
Nairobi, Kenya
Production In-charge

Sanman Industries (Cable Div.)
Oct. 2001 to Sept.2003.
Goregaon, Mumbai.
Production Supervisor,

Shree Datta Industries
May.2001 to Sept.2001 .
Nashik, Maharashtra.
Workshop Supervisor,

Area of Specialization:

Expertise in Greenfield projects. Successfully installed and commissioning done for 2 projects at Jaipur and Hyderabad in PVC piping industry.
Production of Plastic pipe, PVC Profiles.
Knowledge of Profit and loss analysis with statistical tools.
EBIDTA analysis and POA to improve it.
Ability to do strategic planning to increase market share, market survey and competitor analysis.
Vendor development and vendor evaluation, transport planning and logistic controls.
Thinking ability with a proactive approach towards problems identification, report & resolution combined with good sense & business acumen.
Annual budgeting and planning and setting the departmental limits and targets accordingly.
Expertise in time motion study and handling manpower.
Good mechanical knowledge to manage production technology.
Knowledge of plant administration.
Achieve productivity target as per yearly budget.

Experienced professional with 20+ years of combined experience in production, development, maintenance, fire & industrial safety, quality control & testing, in establishment, development, implementation, & quality improvement tools, Quality, customer service & creative problem solving.
A team player, who can work as part of a team and / or independently. Reputation for effective team collaboration.
Able to effectively manage a diverse workload, meet deadlines and function well under pressure / stress.
Self-starter, strong organizational, communication-al & writing skills in fast paced environment.
Energetic, results oriented with strong leadership abilities.

Copyright © 2003 - 2015 Smartech Global Solutions Ltd. All rights reserved. Designed by Plastemart.com